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Error when setting up independent motor bed levelling on CoreXY

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  • undefined
    sebkritikel @equanimity8
    last edited by sebkritikel 10 Nov 2020, 18:07 11 Oct 2020, 18:01

    @equanimity8 said in Error when setting up independent motor bed levelling on CoreXY:

    Hi all,

    I'm working on a CoreXY that uses piezo to home and bed level. The setup consists of three motors in total but since I ran out of drivers I want to connect two motors to the Z driver and one to the E1 driver, effectively performing bed leveling using two independent motors.

    I followed the documentation and read previous threads on the topic but I'm getting an error even though the setup seems logical to me, thus I think I'm skipping a step somewhere and that's what's throwing me off.

    Both when I try to AutoHome and run G32 I get the error

    g32
    Error: G0/G1: insufficient axes homed

    My config.g is:

    ;Independent motors leveling
    M584 X0 Y1 Z2:4 E3; two Z motors connected to driver outputs Z and E1
    M671 X105:105 Y0:150 S1 ; leadscrews at left (connected to Z) and right (connected to E1) of X axis
    ; Endstops
    M574 X1 Y1 Z0 S0
    ; Z-Probe
    ;M558 P1 I1 R0.4 F300 X0 Y0 Z0
    M558 P8 H10 I1 R1 F600 X0 Y0 Z1
    G31 X0 Y0 Z-0.25 P600

    my bed.g is:

    M561 ; clear any bed transform
    G28 ; home
    G30 P0 X105 Y0 Z-99999 ; probe near a leadscrew, half way along Y axis
    G30 P1 X105 Y150 Z-99999 S2 ; probe near a leadscrew and calibrate 2 motors

    and my homeall.g is:

    ;Home X and Y
    G91 ; relative positioning
    G1 Z5 F420 S2 ; Lower bed 5mm to ensure it is below the switch trigger height
    M913 X100 Y100 ; set X Y motors to 50% of their normal current for homing
    G1 S1 X-375 Y-305 F600 ; course home X or Y
    G1 S1 X-375 F600 ; course home X
    G1 S1 Y-305 F600 ; course home Y
    G1 X5 Y5 F600 ; move away from the endstops
    G1 S1 X-10 F200 ; fine home X
    G1 S1 Y-10 F200 ; fine home Y
    G1 X5 Y5 F600 ; go to origin
    M913 X100 Y100 ; set X Y motors to 100% of their normal current
    ;Home Z
    G90 ; absolute positioning
    G1 X30 Y30 F600 ; go to first probe point
    G30 ; home Z by probing the bed
    G91 ; relative positioning
    G1 Z5 F420 ; lift Z relative to current position
    G90 ; absolute positioning
    ;Load height map
    G29 S1

    Best!

    A small step, but can you place M400 directly before any M913 commands? I do see that you have both set to XC100 and Y100, perhaps while trouble shooting.

    https://forum.duet3d.com/topic/15952/release-3-01-rc10/62?_=1602439079914

    Could you also try using "home all" with G29 S1 commented out as a test?

    Also, which firmware version are you running?

    Large(ish?) IDEX - 6HC, 1HCL
    Stratasys Dimension 1200es to 6HC Conversion

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    • undefined
      equanimity8
      last edited by equanimity8 10 Nov 2020, 20:23 11 Oct 2020, 20:22

      @sebkritikel Thanks for your suggestions! I have fixed the mistake you found in row 4 of homeall.g it and it has made no difference (it was working correctly like that before) - it's not something I have changed while trying to make the conversion happen. The way homeall.g looks is the exact way I used it before, I have made changes to only to bed.g and config.g but I added homeall.g too for completeness' sake. Further, I tried to execute homeall.g with and without M400 before M913 as well as with G29 S1 commented out and not and there is no change in behaviour.

      Other than that I run RRF 2.05.1. Not sure how I missed to mention that (facepalm).

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      • undefined
        Phaedrux Moderator
        last edited by 11 Oct 2020, 21:06

        It's tilt correction with 2 motors rather than actual leveling, but that's fine.

        Can you post your full config.g and the results of M122 and M98 P"config.g"?

        Definitely have M400 before M913

        I don't see anything in your bed.g that would cause that insufficient axes homed error on 2.05.

        Both when I try to AutoHome and run G32 I get the error

        What do you mean by autohome?

        Z-Bot CoreXY Build | Thingiverse Profile

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        • undefined
          equanimity8
          last edited by equanimity8 10 Dec 2020, 06:06 12 Oct 2020, 06:05

          @Phaedrux I concur, tilt correction is a more accurate term.

          The console output when I run M122 and M98 P"config.g" in succession:

          10/12/2020, 8:00:19 AM M98 P"config.g"
          10/12/2020, 8:00:07 AM M122
          === Diagnostics ===
          RepRapFirmware for Duet 2 WiFi/Ethernet version 2.05.1 running on Duet WiFi 1.02 or later
          Board ID: 08DDM-9FAM2-LW4SD-6J9DL-3S46L-K0XHW
          Used output buffers: 1 of 24 (6 max)
          === RTOS ===
          Static ram: 25712
          Dynamic ram: 93080 of which 476 recycled
          Exception stack ram used: 272
          Never used ram: 11532
          Tasks: NETWORK(ready,676) HEAT(blocked,1232) MAIN(running,3800) IDLE(ready,160)
          Owned mutexes:
          === Platform ===
          Last reset 00:00:43 ago, cause: power up
          Last software reset at 2020-10-11 22:12, reason: User, spinning module GCodes, available RAM 11156 bytes (slot 2)
          Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0441f000 BFAR 0xe000ed38 SP 0xffffffff Task 0x4e49414d
          Error status: 0
          Free file entries: 10
          SD card 0 detected, interface speed: 20.0MBytes/sec
          SD card longest block write time: 0.0ms, max retries 0
          MCU temperature: min 21.3, current 25.9, max 26.5
          Supply voltage: min 11.9, current 12.0, max 12.1, under voltage events: 0, over voltage events: 0, power good: yes
          Driver 0: standstill, SG min/max not available
          Driver 1: standstill, SG min/max not available
          Driver 2: standstill, SG min/max not available
          Driver 3: standstill, SG min/max not available
          Driver 4: standstill, SG min/max not available
          Date/time: 2020-10-12 08:00:06
          Cache data hit count 107691558
          Slowest loop: 5.54ms; fastest: 0.06ms
          I2C nak errors 0, send timeouts 0, receive timeouts 0, finishTimeouts 0, resets 0
          === Move ===
          Hiccups: 0, FreeDm: 160, MinFreeDm: 160, MaxWait: 0ms
          Bed compensation in use: none, comp offset 0.000
          === DDARing ===
          Scheduled moves: 0, completed moves: 0, StepErrors: 0, LaErrors: 0, Underruns: 0, 0
          === Heat ===
          Bed heaters = -1 -1 -1 -1, chamberHeaters = -1 -1
          === GCodes ===
          Segments left: 0
          Stack records: 1 allocated, 0 in use
          Movement lock held by null
          http is idle in state(s) 0
          telnet is idle in state(s) 0
          file is idle in state(s) 0
          serial is idle in state(s) 0
          aux is idle in state(s) 0
          daemon is idle in state(s) 0
          queue is idle in state(s) 0
          autopause is idle in state(s) 0
          Code queue is empty.
          === Network ===
          Slowest loop: 15.73ms; fastest: 0.00ms
          Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0) Telnet(0)
          HTTP sessions: 1 of 8
          - WiFi -
          Network state is running
          WiFi module is connected to access point
          Failed messages: pending 0, notready 0, noresp 0
          WiFi firmware version 1.23
          WiFi MAC address 2c:3a:e8:0b:1c:bb
          WiFi Vcc 3.34, reset reason Turned on by main processor
          WiFi flash size 4194304, free heap 23440
          WiFi IP address 192.168.137.156
          WiFi signal strength -53dBm, reconnections 1, sleep mode modem
          Socket states: 0 0 0 0 0 0 0 0

          Also my full config.g:

          ; General preferences
          G90 ; Send absolute coordinates...
          M83 ; ...but relative extruder moves
          M667 S1 ; Select CoreXY mode
          ; Network
          M550 PPrinter Extrusions ;machine name
          M552 S1 ;start wifi module
          ; Drives
          M569 P0 S1 ; Drive 0
          M569 P1 S1 ; Drive 1
          M569 P2 S0 ; Drive 2
          M569 P3 S1 ; Drive 3
          M569 P4 S0 ; Drive 4
          M350 X16 Y16 Z16 E16 I1 ; Configure microstepping with interpolation
          M92 X80 Y80 Z80 E456 ; Set steps per mm
          M566 X900 Y900 Z1 E120 ; Set maximum instantaneous speed changes (mm/min)
          M203 X9000 Y9000 Z720 E1200 ; Set maximum speeds (mm/min)
          M201 X500 Y500 Z250 E250 ; Set accelerations (mm/s^2)
          M906 X1200 Y1200 Z2200 E1100 I0 ; Set motor currents (mA) and motor idle factor in per cent
          M84 S0 ; Set idle timeout
          ; Axis Limits
          M208 X0 Y0 Z0 S1 ; Set axis minima
          M208 X210 Y150 Z150 S0 ; Set axis maxima
          ;Independent motors leveling
          M584 X0 Y1 Z2:4 E3; two Z motors connected to driver outputs Z and E1
          M671 X105:105 Y0:150 S1 ; leadscrews
          ; Endstops
          M574 X1 Y1 Z0 S0
          ; Z-Probe
          ;M558 P1 I1 R0.4 F300 X0 Y0 Z0
          M558 P8 H10 I1 R1 F600 X0 Y0 Z1
          G31 X0 Y0 Z-0.25 P600
          ; Heaters
          M140 H-1 ; Disable heated bed
          M305 P1 T100000 B4138 C0 R4700 ; Set thermistor + ADC parameters for heater 1
          M143 H1 S280 ; Set temperature limit for heater 1 to 280C
          ; Fans
          M106 P0 H-1 ; set fan 1 to be gcode controlled
          M106 P2 S1 I0 T45 H1 ; Set fan 2 value, PWM signal inversion and frequency. Thermostatic control is turned off
          ; Tools
          M563 P0 D0 H1 ; Define tool 0
          G10 P0 X0 Y0 Z0 ; Set tool 0 axis offsets
          G10 P0 R0 S0 ; Set initial tool 0 active and standby temperatures to 0C

          By AutoHome I mean the Home All button in the Dashboard tab. I apologise, I got my RRF and Marlin terms mixed up.

          undefined 1 Reply Last reply 12 Oct 2020, 11:33 Reply Quote 0
          • undefined
            Phaedrux Moderator
            last edited by 12 Oct 2020, 06:23

            Can you manually send each line of your homeall.g in the gcode console from an unhomed state and see where you get the error message?

            Z-Bot CoreXY Build | Thingiverse Profile

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            • undefined
              sebkritikel @equanimity8
              last edited by 12 Oct 2020, 11:33

              @equanimity8 said in Error when setting up independent motor bed levelling on CoreXY:

              @Phaedrux I concur, tilt correction is a more accurate term.

              Also my full config.g:

              ; Drives
              M569 P0 S1 ; Drive 0
              M569 P1 S1 ; Drive 1
              M569 P2 S0 ; Drive 2
              M569 P3 S1 ; Drive 3
              M569 P4 S0 ; Drive 4
              M350 X16 Y16 Z16 E16 I1 ; Configure microstepping with interpolation
              M92 X80 Y80 Z80 E456 ; Set steps per mm
              M566 X900 Y900 Z1 E120 ; Set maximum instantaneous speed changes (mm/min)
              M203 X9000 Y9000 Z720 E1200 ; Set maximum speeds (mm/min)
              M201 X500 Y500 Z250 E250 ; Set accelerations (mm/s^2)
              M906 X1200 Y1200 Z2200 E1100 I0 ; Set motor currents (mA) and motor idle factor in per cent
              M84 S0 ; Set idle timeout
              ; Axis Limits
              M208 X0 Y0 Z0 S1 ; Set axis minima
              M208 X210 Y150 Z150 S0 ; Set axis maxima
              ;Independent motors leveling
              M584 X0 Y1 Z2:4 E3; two Z motors connected to driver outputs Z and E1
              M671 X105:105 Y0:150 S1 ; leadscrews

              You have a M584 command after M350 and M906 commands, which is not recommended. M584 must come before any M350 or M906 commands. https://duet3d.dozuki.com/Wiki/Gcode#Section_M584_Set_drive_mapping

              After that is fixed, definitely try running each line of homeall.g through the console to see where the issue is.

              Large(ish?) IDEX - 6HC, 1HCL
              Stratasys Dimension 1200es to 6HC Conversion

              1 Reply Last reply Reply Quote 1
              • undefined
                equanimity8
                last edited by 12 Oct 2020, 16:13

                I've put the ;Independent motors leveling section right after the drivers assigning part of config.g and it has made no difference. As a side note, is there a resource I can follow about the recommended sequence of gcode and/or what are good practices when setting up firmware (kind of like M400 before M913 which was discussed above)?

                I get the error on the "G1 Z5 F420 S2" line.

                undefined undefined 2 Replies Last reply 12 Oct 2020, 16:30 Reply Quote 0
                • undefined
                  sebkritikel @equanimity8
                  last edited by 12 Oct 2020, 16:30

                  @equanimity8 said in Error when setting up independent motor bed levelling on CoreXY:

                  I've put the ;Independent motors leveling section right after the drivers assigning part of config.g and it has made no difference. As a side note, is there a resource I can follow about the recommended sequence of gcode and/or what are good practices when setting up firmware (kind of like M400 before M913 which was discussed above)?

                  I think the M913 and M584 both have notes in the Duet GCODE Wiki saying what other commands to look out for (M913 is a little less clear when it comes to the note on M400). Many other commands have notes/dependencies for other commands.

                  I get the error on the "G1 Z5 F420 S2" line.

                  That... doesn't make sense why it would fail there? For kicks, could you try changing the S2 to H2 instead? For your application, and being on 2.05.1, S2 and H2 should function the same.

                  Large(ish?) IDEX - 6HC, 1HCL
                  Stratasys Dimension 1200es to 6HC Conversion

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                  • undefined
                    equanimity8
                    last edited by 12 Oct 2020, 17:10

                    No change.

                    undefined 1 Reply Last reply 12 Oct 2020, 19:57 Reply Quote 0
                    • undefined
                      fcwilt @equanimity8
                      last edited by 12 Oct 2020, 19:57

                      @equanimity8 said in Error when setting up independent motor bed levelling on CoreXY:

                      No change.

                      As a test reboot your printer and enter that command (G1 Z5 H2 F420) in the DWC Console, just to be sure it is generating the "not homed" error.

                      Thanks.

                      Frederick

                      Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

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                      • undefined
                        Phaedrux Moderator @equanimity8
                        last edited by 12 Oct 2020, 20:24

                        @equanimity8 said in Error when setting up independent motor bed levelling on CoreXY:

                        is there a resource I can follow about the recommended sequence of gcode and/or what are good practices when setting up firmware

                        Every gcode is documented here: https://duet3d.dozuki.com/Wiki/Gcode#main

                        It's a good idea to check the relevant gcodes when trouble shooting.

                        @equanimity8 said in Error when setting up independent motor bed levelling on CoreXY:

                        I've put the ;Independent motors leveling section right after the drivers assigning part of config.g and it has made no difference.

                        How is your config.g laid out now? Can you post it again? The M584 should be above the M350.

                        The homing file you've posted is from the /system folder right?

                        Z-Bot CoreXY Build | Thingiverse Profile

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                        • undefined
                          equanimity8
                          last edited by equanimity8 10 Dec 2020, 20:49 12 Oct 2020, 20:47

                          @fcwilt When I start with (G1 Z5 H2 F420) as per your suggestions I get a little but further, namely to G1 X5 Y5 F600 (line 8 in homeall.g) and I get the same error (Error: G0/G1: insufficient axes homed).

                          @Phaedrux The current config.g:

                          ; General preferences
                          G90 ; Send absolute coordinates...
                          M83 ; ...but relative extruder moves
                          M667 S1 ; Select CoreXY mode
                          ; Network
                          M550 PPrinter Extrusions ;machine name
                          M552 S1 ;start wifi module
                          ; Drives
                          M569 P0 S1 ; Drive 0 goes forwards
                          M569 P1 S1 ; Drive 1 goes forwards
                          M569 P2 S0 ; Drive 2 goes forwards
                          M569 P3 S1 ; Drive 3 goes forwards
                          M569 P4 S0 ; Drive 4 goes forwards
                          ;Independent motors leveling
                          M584 X0 Y1 Z2:4 E3; two Z motors connected to driver outputs Z and E1
                          M671 X105:105 Y0:150 S1 ; leadscrews at left (connected to Z) and right (connected to E1) of X axis
                          M350 X16 Y16 Z16 E16 I1 ; Configure microstepping with interpolation
                          M92 X80 Y80 Z80 E456 ; Set steps per mm
                          M566 X900 Y900 Z1 E120 ; Set maximum instantaneous speed changes (mm/min)
                          M203 X9000 Y9000 Z720 E1200 ; Set maximum speeds (mm/min)
                          M201 X500 Y500 Z250 E250 ; Set accelerations (mm/s^2)
                          M906 X1200 Y1200 Z2200 E1100 I0 ; Set motor currents (mA) and motor idle factor in per cent
                          M84 S0 ; Set idle timeout
                          ; Axis Limits
                          M208 X0 Y0 Z0 S1 ; Set axis minima
                          M208 X210 Y150 Z150 S0 ; Set axis maxima
                          ; Endstops
                          M574 X1 Y1 Z0 S0
                          ; Z-Probe
                          ;M558 P1 I1 R0.4 F300 X0 Y0 Z0
                          M558 P8 H10 I1 R1 F600 X0 Y0 Z1
                          G31 X0 Y0 Z-0.25 P600
                          ; Heaters
                          M140 H-1 ; Disable heated bed
                          M305 P1 T100000 B4138 C0 R4700 ; Set thermistor + ADC parameters for heater 1
                          M143 H1 S280 ; Set temperature limit for heater 1 to 280C
                          ; Fans
                          M106 P0 H-1 ; set fan 1 to be gcode controlled
                          M106 P2 S1 I0 T45 H1 ; Set fan 2 value, PWM signal inversion and frequency. Thermostatic control is turned off
                          ; Tools
                          M563 P0 D0 H1 ; Define tool 0
                          G10 P0 X0 Y0 Z0 ; Set tool 0 axis offsets
                          G10 P0 R0 S0 ; Set initial tool 0 active and standby temperatures to 0C

                          Everything that I've pasted is indeed from the System tab under File Management in DWC.

                          undefined 1 Reply Last reply 12 Oct 2020, 21:32 Reply Quote 0
                          • undefined
                            Phaedrux Moderator
                            last edited by Phaedrux 10 Dec 2020, 21:05 12 Oct 2020, 21:04

                            It really seems like your endstops are not actually working.

                            Can you confirm what firmware version is installed with M115?

                            And then can you confirm that the status of the endstops changes when you click them by checking with M119?

                            Earlier when you send M98 P"config.g" it didn't seem to echo anything back. Can you try again? There should be at least some response.

                            Z-Bot CoreXY Build | Thingiverse Profile

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                            • undefined
                              equanimity8
                              last edited by equanimity8 10 Dec 2020, 21:16 12 Oct 2020, 21:15

                              The result of M115:

                              M115
                              FIRMWARE_NAME: RepRapFirmware for Duet 2 WiFi/Ethernet FIRMWARE_VERSION: 2.05.1 ELECTRONICS: Duet WiFi 1.02 or later FIRMWARE_DATE: 2020-02-09b

                              M119 correctly reports X and Y endstops (first/bottom is homed; then/middle is not; last/top is not for X and Y but I was tapping the nozzle to trigger the piezo):

                              M119
                              Endstops - X: not stopped, Y: not stopped, Z: not stopped, Z probe: at min stop
                              M119
                              Endstops - X: not stopped, Y: not stopped, Z: not stopped, Z probe: not stopped
                              M119
                              Endstops - X: at min stop, Y: at min stop, Z: not stopped, Z probe: not stopped

                              No echo on M98 P"config.g" only green background on the message.

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                              • undefined
                                Phaedrux Moderator
                                last edited by 12 Oct 2020, 21:21

                                I guess your config.g is stripped down enough that some of the usual things like showing HTTP and FTP enabled etc aren't present, so there's nothing getting echoed.

                                Can you try adding M117 "Loading Config" to the end of config.g and when you save and reboot and send M98 P"config.g" again it should at least echo that.

                                Ok it looks like endstops are reporting correctly.

                                Z-Bot CoreXY Build | Thingiverse Profile

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                                • undefined
                                  Phaedrux Moderator
                                  last edited by 12 Oct 2020, 21:24

                                  ;Home X and Y
                                  G91 ; relative positioning
                                  G1 Z5 F420 H2 ; Lower bed 5mm to ensure it is below the switch trigger height
                                  M400
                                  M913 X50 Y50 ; set X Y motors to 50% of their normal current for homing
                                  G1 H1 X-375 Y-305 F600 ; course home X or Y
                                  G1 H1 X-375 F600 ; course home X
                                  G1 H1 Y-305 F600 ; course home Y
                                  G1 X5 Y5 F600 ; move away from the endstops
                                  G1 H1 X-10 F200 ; fine home X
                                  G1 H1 Y-10 F200 ; fine home Y
                                  G1 X5 Y5 F600 ; go to origin
                                  M400
                                  M913 X100 Y100 ; set X Y motors to 100% of their normal current
                                  ;Home Z
                                  G90 ; absolute positioning
                                  G1 X30 Y30 F600 ; go to first probe point
                                  G30 ; home Z by probing the bed
                                  G91 ; relative positioning
                                  G1 Z5 F420 ; lift Z relative to current position
                                  G90 ; absolute positioning
                                  ;Load height map
                                  G29 S1

                                  Does your homeall match that now after the corrections?

                                  Z-Bot CoreXY Build | Thingiverse Profile

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                                  • undefined
                                    equanimity8
                                    last edited by equanimity8 10 Dec 2020, 21:32 12 Oct 2020, 21:29

                                    When I run M98 P"config.g" I get no new messages in the console but I see a "Loading config" floating message in the bottom right part of DWC.

                                    My homeall wasn't matching what you have laid out. The difference was the H1 instead of S1. In any case, there is no change - same behaviour and error. For the sake of completeness I ran that line by line as well and it again fails on G1 X5 Y5 F600 with Error: G0/G1: insufficient axes homed.

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                                    • undefined
                                      fcwilt @equanimity8
                                      last edited by 12 Oct 2020, 21:32

                                      @equanimity8 said in Error when setting up independent motor bed levelling on CoreXY:

                                      @fcwilt When I start with (G1 Z5 H2 F420) as per your suggestions I get a little but further, namely to G1 X5 Y5 F600 (line 8 in homeall.g) and I get the same error (Error: G0/G1: insufficient axes homed).

                                      I don't understand what you mean by "get a little further"?

                                      I just wanted you to execute that one command from the DWC console right after a reboot BEFORE doing anything else.

                                      Frederick

                                      Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

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                                      • undefined
                                        equanimity8
                                        last edited by 12 Oct 2020, 21:35

                                        By a little bit further I mean that I manage to execute more lines compared than before i.e. a bit further down the list of lines. I might have misunderstood you then. The (G1 Z5 H2 F420) command executes fine and I'm able to get to G1 X5 Y5 F600 (line 8 in homeall.g) before I get the error.

                                        undefined undefined 2 Replies Last reply 12 Oct 2020, 21:37 Reply Quote 0
                                        • undefined
                                          Phaedrux Moderator
                                          last edited by 12 Oct 2020, 21:36

                                          Ok at least we have confirmed that our config.g is being executed. You can delete the M117 now if you like.

                                          At this point I think it may be useful to backup your current /sys folder files. (check box to highlight all files and then right click and download as zip.)

                                          And then try a fresh config set from the web tool. something is wrong in there and it could even be hidden characters throwing it off. A fresh set of files would cross that off the list.

                                          https://configtool.reprapfirmware.org/Start

                                          If you have a recent config.json file in your /sys folder you can upload that to the tool to get your basic config settings populated, otherwise refer to the values from your existing config.g.

                                          Bear in mind that you would need to manually add in the drive mapping for the second Z driver.

                                          Z-Bot CoreXY Build | Thingiverse Profile

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