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    Wavy surface problem.

    Scheduled Pinned Locked Moved
    Duet Hardware and wiring
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    • Hiroakiundefined
      Hiroaki @ZipZap
      last edited by

      @zipzap Hello. I appreciate your post. I have just received Gater genuine belt and tried!
      The result was much better !
      I guess the teeth side of the belt has to be cloth to have enough slipperiness.

      Hiroakiundefined 1 Reply Last reply Reply Quote 0
      • Hiroakiundefined
        Hiroaki @Hiroaki
        last edited by

        @hiroaki Sorry "Gates "

        1 Reply Last reply Reply Quote 0
        • Luke'sLaboratoryundefined
          Luke'sLaboratory @Egon.Net
          last edited by Luke'sLaboratory

          have you run them through the EMF calculator? if you're driving them fast with low VMOT, they can get noisy as the stepper drivers are unable to deliver a smooth curve to the motors.

          @Hiroaki proper 2gt is almost always better 💨

          @tpra

          I'm a klipper afficionado - just was suggesting since some people prefer RRF's configs and other features.

          Luke
          http://lukeslab.online

          Egon.Netundefined 1 Reply Last reply Reply Quote 0
          • Egon.Netundefined
            Egon.Net @Luke'sLaboratory
            last edited by

            @luke-slaboratory said in Wavy surface problem.:

            have you run them through the EMF calculator? if you're driving them fast with low VMOT, they can get noisy as the stepper drivers are unable to deliver a smooth curve to the motors.

            Yes, I know it's normal for the steppers to be noise at high speed. My travel speed is 300mm/s, and they are as noisy as they are supposed to be at that speed at 24V. The problem is with more normalish speeds, like 50-60mm/s. I know it can be steppter's resonance, but only with this Moons' pair and a lowish current I've managed to tame it to acceptable noise, while with my other printer I have to look at bltouch light moving to be sure it's printing (it has older TMC plug-in chips and a crap 8 bit Marlin board).

            Luke'sLaboratoryundefined 1 Reply Last reply Reply Quote 0
            • Luke'sLaboratoryundefined
              Luke'sLaboratory @Egon.Net
              last edited by

              @egon-net
              2660's aren't the quietest drivers, but it might be worth to check out per-motor register tuning? I'm thinking of the same as I can't seem to get my 60mm LDO motors to be at all quiet, but those are high-inductance. 🙂

              Could it be full frame resonance? Maybe add some weight to the base and see if that changes the natural freq and quiets it down at slow speeds

              Luke
              http://lukeslab.online

              Egon.Netundefined 1 Reply Last reply Reply Quote 0
              • Egon.Netundefined
                Egon.Net @Luke'sLaboratory
                last edited by Egon.Net

                @luke-slaboratory said in Wavy surface problem.:

                @egon-net
                2660's aren't the quietest drivers, but it might be worth to check out per-motor register tuning? I'm thinking of the same as I can't seem to get my 60mm LDO motors to be at all quiet, but those are high-inductance. 🙂

                Could it be full frame resonance? Maybe add some weight to the base and see if that changes the natural freq and quiets it down at slow speeds

                My old printer has the TMC2130 drivers IIRC, in spreadCycle mode and just shy of 1A. Can't configure anything else, and they are scary silent (can't hear them out of the enclosure if not moving fast)

                My new printer is built like a brick (3060/306060 extrusions bolted directly) and all metal. Maybe being too rigid means any vibration gets amplified by it...

                Egon.Netundefined Luke'sLaboratoryundefined 2 Replies Last reply Reply Quote 0
                • Egon.Netundefined
                  Egon.Net @Egon.Net
                  last edited by

                  My old printer has the TMC2130 drivers IIRC, in spreadCycle mode and just shy of 1A. Can't configure anything else, and they are scary silent (can't hear them out of the enclosure if not moving fast)

                  My new printer is built like a brick (3060/306060 extrusions bolted directly) and all metal. Maybe being too rigid means any vibration gets amplified by it...

                  I tried to optmize the TMC parameters with an oscilloscope monitoring the current measuring resistor, but couldn't get any better than default.

                  1 Reply Last reply Reply Quote 0
                  • Luke'sLaboratoryundefined
                    Luke'sLaboratory @Egon.Net
                    last edited by

                    @egon-net just using extrusion without extra mass+damping definitely will vibe everything extra.

                    My printers are 2040-4040, and without damping and extra mass are loud from just mechanical vibrations.

                    Luke
                    http://lukeslab.online

                    Egon.Netundefined 1 Reply Last reply Reply Quote 0
                    • tpraundefined
                      tpra
                      last edited by tpra

                      So. I made a picture comparison to be really clear about VFAs, ie very fine artifacts.
                      (please look at it real size, else moire effect is pronounced)

                      First it's something that you'll only on a carefuly tuned printer. Else it will be "hidden" by other things.
                      It is super super visible with shiny filaments like petg (or colorfabb ngen in my case).
                      It looks like very fine tiny vertical "waves", like ghosting, but with a constant amplitude.

                      I still absolutly don't know what produces it exactly.
                      However, in the picture attached :

                      • both parts sliced from the exact same stl
                      • both parts sliced with the same slicer profile in prusaslicer, just a lot faster for the klipper test
                      • settings copied from the duet config when i switched to klipper (i mean no recalibration process)
                      • pid's were obviously re-made after firmware switch

                      20210525_201149.jpg

                      Egon.Netundefined Hiroakiundefined 2 Replies Last reply Reply Quote 0
                      • Egon.Netundefined
                        Egon.Net @tpra
                        last edited by

                        @tpra said in Wavy surface problem.:

                        So. I made a picture comparison to be really clear about VFAs, ie very fine artifacts.
                        (please look at it real size, else moire effect is pronounced)

                        First it's something that you'll only on a carefuly tuned printer. Else it will be "hidden" by other things.
                        It is super super visible with shiny filaments like petg (or colorfabb ngen in my case).
                        It looks like very fine tiny vertical "waves", like ghosting, but with a constant amplitude.

                        I still absolutly don't know what produces it exactly.
                        However, in the picture attached :

                        • both parts sliced from the exact same stl
                        • both parts sliced with the same slicer profile in prusaslicer, just a lot faster for the klipper test
                        • settings copied from the duet config when i switched to klipper (i mean no recalibration process)
                        • pid's were obviously re-made after firmware switch

                        20210525_201149.jpg

                        I'd try again with Klipper at 50mm/s2, since I've noticed that VFA is way more noticeable with slower speed, just to be sure.

                        tpraundefined 1 Reply Last reply Reply Quote 0
                        • Egon.Netundefined
                          Egon.Net @Luke'sLaboratory
                          last edited by

                          @luke-slaboratory said in Wavy surface problem.:

                          @egon-net just using extrusion without extra mass+damping definitely will vibe everything extra.

                          My printers are 2040-4040, and without damping and extra mass are loud from just mechanical vibrations.

                          It already weights 30+ kg... It's quite tall.

                          Luke'sLaboratoryundefined 1 Reply Last reply Reply Quote 0
                          • tpraundefined
                            tpra @Egon.Net
                            last edited by tpra

                            @egon-net same quality at low speed. even better actually.
                            if i don't go faster with rrf it's because it produces too much ghosting but that's another story 🙂
                            anyway klipper produces the same quality from 40 to 130.

                            Egon.Netundefined 1 Reply Last reply Reply Quote 0
                            • Egon.Netundefined
                              Egon.Net @tpra
                              last edited by

                              @tpra said in Wavy surface problem.:

                              @egon-net same quality at low speed. even better actually.
                              if i don't go faster with rrf it's because it produces too much ghosting but that's another story 🙂
                              anyway klipper produces the same quality from 40 to 130.

                              Can you test Klipper without input shaper? I wonder how much of the quality increase is beacuse of it...

                              tpraundefined CCS86undefined 2 Replies Last reply Reply Quote 1
                              • tpraundefined
                                tpra @Egon.Net
                                last edited by

                                @egon-net said in Wavy surface problem.:

                                Can you test Klipper without input shaper? I wonder how much of the quality increase is beacuse of it...

                                Sure. as soon as the current print finishes i'll do that.

                                1 Reply Last reply Reply Quote 1
                                • Luke'sLaboratoryundefined
                                  Luke'sLaboratory @Egon.Net
                                  last edited by

                                  @egon-net

                                  my largest is 622x622x1000, and i still added 30kg of concrete to the base. 🙂

                                  shrug

                                  Luke
                                  http://lukeslab.online

                                  Egon.Netundefined 1 Reply Last reply Reply Quote 0
                                  • Egon.Netundefined
                                    Egon.Net @Luke'sLaboratory
                                    last edited by

                                    @luke-slaboratory said in Wavy surface problem.:

                                    @egon-net

                                    my largest is 622x622x1000, and i still added 30kg of concrete to the base. 🙂

                                    shrug

                                    And then you threw it to the river XDD Just joking...

                                    Did u really noticed a decrease in noise/ringing after adding so much extra weight?

                                    Luke'sLaboratoryundefined 1 Reply Last reply Reply Quote 0
                                    • Luke'sLaboratoryundefined
                                      Luke'sLaboratory @Egon.Net
                                      last edited by

                                      @egon-net

                                      20201016_000159.jpg 20201015_204348.jpg

                                      Suprisingly, yes!

                                      I forget what the numbers were for feeds+speeds, but it made a considerable improvment for $12

                                      Luke
                                      http://lukeslab.online

                                      Egon.Netundefined gloomyandyundefined Duckersundefined 3 Replies Last reply Reply Quote 0
                                      • Egon.Netundefined
                                        Egon.Net @Luke'sLaboratory
                                        last edited by

                                        @luke-slaboratory said in Wavy surface problem.:

                                        @egon-net

                                        20201016_000159.jpg 20201015_204348.jpg

                                        Suprisingly, yes!

                                        I forget what the numbers were for feeds+speeds, but it made a considerable improvment for $12

                                        Holy cow! What a difference!

                                        I already have installed an accelerometer, just waiting for the montion planner overhaul with imput shaping in reprapfirmware...

                                        1 Reply Last reply Reply Quote 0
                                        • gloomyandyundefined
                                          gloomyandy @Luke'sLaboratory
                                          last edited by

                                          @luke-slaboratory So is that improvement from adding the extra mass to the printer?

                                          Luke'sLaboratoryundefined 1 Reply Last reply Reply Quote 0
                                          • Luke'sLaboratoryundefined
                                            Luke'sLaboratory @gloomyandy
                                            last edited by

                                            @gloomyandy

                                            Yessir! Both pictures were me trying to find the worst light where I was, but I fully admit that they're not 1:1 comparative since they weren't taken in the same spot.

                                            Luke
                                            http://lukeslab.online

                                            gloomyandyundefined 1 Reply Last reply Reply Quote 0
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