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    differences between manual and automatic leveling

    Scheduled Pinned Locked Moved
    IR Height Sensor
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    • fcwiltundefined
      fcwilt @Gip_86
      last edited by

      @gip_86 said in differences between manual and automatic leveling:

      @phaedrux

      ufff spent the 4 last hours to upgrade to 3.3. holy sh... nothing was working anymore. had to switchover to bossa.

      Now it works ok. but i get a heater fault. i will try to compare to my old config

      If you copy-and-paste your new config.g file here (using the </> tag) we can all pitch in and take a look.

      It's very likely just a syntax error.

      Frederick

      Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

      Gip_86undefined 1 Reply Last reply Reply Quote 0
      • Gip_86undefined
        Gip_86 @fcwilt
        last edited by Gip_86

        @fcwilt

        so this is the new config. I hava adjusted all i see to fit with the old config

        ; Configuration file for Duet WiFi (firmware version 3.3)
        ; executed by the firmware on start-up
        ;
        ; generated by RepRapFirmware Configuration Tool v3.3.2 on Sat Sep 18 2021 02:15:19 GMT+0200 (Mitteleuropäische Sommerzeit)
        
        ; General preferences
        G90                                            ; send absolute coordinates...
        M83                                            ; ...but relative extruder moves
        M550 P"HeVo"                                   ; set printer name
        M669 K1                                        ; select CoreXY mode
        
        ; Network
        M552 S1                                        ; enable network
        M586 P0 S1                                     ; enable HTTP
        M586 P1 S0                                     ; disable FTP
        M586 P2 S0                                     ; disable Telnet
        M575 P1 B57600 S1
        
        ; Drives
        M569 P0 S1                                     ; physical drive 0 goes forwards
        M569 P1 S1                                     ; physical drive 1 goes forwards
        M569 P2 S1                                     ; physical drive 2 goes forwards
        M569 P3 S1                                     ; physical drive 3 goes forwards
        M584 X0 Y1 Z2 E3                               ; set drive mapping
        M350 X16 Y16 Z16 E16 I1                        ; configure microstepping with interpolation
        M92 X80.00 Y80.00 Z400.00 E396.00              ; set steps per mm
        M566 X21000.00 Y21000.00 Z180.00 E54000.00     ; set maximum instantaneous speed changes (mm/min)
        M203 X21000.00 Y21000.00 Z180.00 E300000.00    ; set maximum speeds (mm/min)
        M201 X4000.00 Y4000.00 Z3000.00 E4000.00       ; set accelerations (mm/s^2)
        M906 X1000 Y1000 Z1000 E800 I30                ; set motor currents (mA) and motor idle factor in per cent
        M84 S30                                        ; Set idle timeout
        
        ; Axis Limits
        M208 X0 Y0 Z-1 S1                               ; set axis minima
        M208 X205 Y202 Z150 S0                         ; set axis maxima
        
        ; Endstops
        M574 X2 S1 P"xstop"                            ; configure active-high endstop for high end on X via pin xstop
        M574 Y2 S1 P"ystop"                            ; configure active-high endstop for high end on Y via pin ystop
        M574 Z1 S2                                     ; configure Z-probe endstop for low end on Z
        
        ; Z-Probe
        M558 P1 C"zprobe.in" H5 F120 T6000             ; set Z probe type to unmodulated and the dive height + speeds
        G31 P500 X40 Y-35 Z2.04                          ; set Z probe trigger value, offset and trigger height
        M557 X15:205 Y15:195 S20                       ; define mesh grid
        
        ; Heaters
        M308 S0 P"bedtemp" Y"thermistor" T100000 B4400 ; configure sensor 0 as thermistor on pin bedtemp
        M950 H0 C"bedheat" T0                          ; create bed heater output on bedheat and map it to sensor 0
        M307 H0 B0 S1.00                               ; disable bang-bang mode for the bed heater and set PWM limit
        M140 H0                                        ; map heated bed to heater 0
        M143 H0 S120                                   ; set temperature limit for heater 0 to 120C
        M308 S1 P"e0temp" Y"thermistor" T100000 B4400  ; configure sensor 1 as thermistor on pin e0temp
        M950 H1 C"e0heat" T1                           ; create nozzle heater output on e0heat and map it to sensor 1
        M307 H1 B0 S1.00                               ; disable bang-bang mode for heater  and set PWM limit
        M143 H1 S280                                   ; set temperature limit for heater 1 to 280C
        
        ; Fans
        M950 F1 C"fan0" Q500                           ; create fan 0 on pin fan0 and set its frequency
        M106 P0 S0 H-1                                 ; set fan 0 value. Thermostatic control is turned off
        M950 F0 C"fan1" Q500                           ; create fan 1 on pin fan1 and set its frequency
        M106 P1 S1 H1 T45                              ; set fan 1 value. Thermostatic control is turned on
        
        ; Tools
        M563 P0 D0 H1 F0                               ; define tool 0
        G10 P0 X0 Y0 Z0                                ; set tool 0 axis offsets
        G10 P0 R0 S0                                   ; set initial tool 0 active and standby temperatures to 0C
        
        ; Custom settings are not defined
        
        fcwiltundefined 1 Reply Last reply Reply Quote 0
        • fcwiltundefined
          fcwilt @Gip_86
          last edited by

          @gip_86

          Hmm...

          Everything seems correct.

          When are you getting this fault?

          What is the exact message your are seeing?

          Thanks.

          Frederick

          Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

          Gip_86undefined 1 Reply Last reply Reply Quote 0
          • Gip_86undefined
            Gip_86 @fcwilt
            last edited by Gip_86

            @fcwilt

            hi Frederick

            this is the message i got:

            Error: Heater 0 fault: temperature rising much more slowly than the expected 1.3°C/sec
            Resume state saved
            Warning: Tool 0 was not driven because its heater temperatures were not high enough or it has a heater fault

            Blacksheep99undefined 1 Reply Last reply Reply Quote 0
            • Blacksheep99undefined
              Blacksheep99 @Gip_86
              last edited by

              @gip_86 Have you run a PID tune of your extruder and bed?

              Gip_86undefined 1 Reply Last reply Reply Quote 0
              • Gip_86undefined
                Gip_86 @Blacksheep99
                last edited by Gip_86

                @blacksheep99

                yes i have one done for the heater and the bed.

                Bed:
                Warning: heater behaviour was not consistent during tuning
                Auto tuning heater 0 completed after 4 idle and 25 tuning cycles in 5317 seconds. This heater needs the following M307 command:
                M307 H0 B0 R0.957 C113.0 D6.66 S1.00 V24.2
                Edit the M307 H0 command in config.g to match this. Omit the V parameter if the heater is not powered from VIN.

                Heater:

                M307 H1 B0 R2.746 C97.9:59.2 D5.41 S1.00 V24.2

                one question:
                after firmwareupdate now it takes very long to heat up the bed. is this normal?

                Blacksheep99undefined 1 Reply Last reply Reply Quote 1
                • Blacksheep99undefined
                  Blacksheep99 @Gip_86
                  last edited by

                  @gip_86 Have you got a config-override.g in your sys folder with the output of the tuning? You also need a M501 in your config.g if you do.

                  Gip_86undefined 1 Reply Last reply Reply Quote 1
                  • Gip_86undefined
                    Gip_86 @Blacksheep99
                    last edited by

                    @blacksheep99

                    no, i have put the M307 in config directly..

                    ; Heaters
                    M308 S0 P"bedtemp" Y"thermistor" T100000 B4400 ; configure sensor 0 as thermistor on pin bedtemp
                    M950 H0 C"bedheat" T0                          ; create bed heater output on bedheat and map it to sensor 0
                    ;M307 H0 B0 S1.00                               
                    M307 H0 B0 R0.957 C113.0 D6.66 S1.00 V24.2	   ; disable bang-bang mode for the bed heater and set PWM limit
                    M140 H0                                        ; map heated bed to heater 0
                    M143 H0 S120                                   ; set temperature limit for heater 0 to 120C
                    M308 S1 P"e0temp" Y"thermistor" T100000 B4400  ; configure sensor 1 as thermistor on pin e0temp
                    M950 H1 C"e0heat" T1                           ; create nozzle heater output on e0heat and map it to sensor 1
                    ;M307 H1 B0 S1.00                               
                    M307 H1 B0 R2.746 C97.9:59.2 D5.41 S1.00 V24.2 ; disable bang-bang mode for heater  and set PWM limit
                    M143 H1 S280                                   ; set temperature limit for heater 1 to 280C
                    

                    if i put it in override, what have i to put in?
                    and in config should only M501?

                    fcwiltundefined 1 Reply Last reply Reply Quote 0
                    • fcwiltundefined
                      fcwilt @Gip_86
                      last edited by fcwilt

                      @gip_86

                      It's perfectly fine to put everything in config.g

                      The config-override.g file is just to make it a bit easier as a M500 after certain operations makes the needed entries in config-override.g.

                      I have never used config-override.g - I move the contents to config.g and delete config-override.g

                      Frederick

                      Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

                      Gip_86undefined 1 Reply Last reply Reply Quote 0
                      • Gip_86undefined
                        Gip_86 @fcwilt
                        last edited by

                        @fcwilt

                        after pid tuning i have decided to add "R4700 behind the M308.

                        Now bed has heated really fast. Is there something agains R4700? I had this thing in my old config.

                        Now it looks like:

                        M308 S0 P"bedtemp" Y"thermistor" T100000 B4400 R4700
                        M308 S1 P"e0temp" Y"thermistor" T100000 B4400 R4700

                        fcwiltundefined 1 Reply Last reply Reply Quote 0
                        • fcwiltundefined
                          fcwilt @Gip_86
                          last edited by

                          @gip_86 said in differences between manual and automatic leveling:

                          @fcwilt

                          after pid tuning i have decided to add "R4700 behind the M308.

                          Now bed has heated really fast. Is there something agains R4700? I had this thing in my old config.

                          Now it looks like:

                          M308 S0 P"bedtemp" Y"thermistor" T100000 B4400 R4700
                          M308 S1 P"e0temp" Y"thermistor" T100000 B4400 R4700

                          Well the R setting is supposed to match the values of the resistors on your board.

                          If you don't have a R setting it is supposed to default to the correct values for your board.

                          Frederick

                          Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

                          Gip_86undefined 1 Reply Last reply Reply Quote 0
                          • Gip_86undefined
                            Gip_86 @fcwilt
                            last edited by Gip_86

                            @fcwilt

                            Ok, machine is now running as aspected (but without mesh compensation)

                            I also have designed a new holder for the probe.

                            93795E95-F1FE-4F2A-A746-918B541B058B.jpeg

                            A1C16F5A-1137-4B9F-AAF5-47BAB2640695.jpeg

                            0E0D7CD5-EF38-42D9-AF88-B5EA3406593A.jpeg

                            So and what are the best steps for next?

                            fcwiltundefined 1 Reply Last reply Reply Quote 0
                            • fcwiltundefined
                              fcwilt @Gip_86
                              last edited by

                              @gip_86 said in differences between manual and automatic leveling:

                              So and what are the best steps for next?

                              Have you made the configuration settings needed to use the Manual Bed Leveling Assistant?

                              Manual Bed Leveling Assistant

                              Once that is done and the bed is level you should then proceed to get Mesh Bed Compensation working.

                              Mesh Bed Compensation

                              Frederick

                              Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

                              Gip_86undefined 1 Reply Last reply Reply Quote 0
                              • Gip_86undefined
                                Gip_86 @fcwilt
                                last edited by Gip_86

                                @fcwilt
                                ok i had done the neeed config and have leveled it. after several leveling, best i could do was about 0,03mm to adjust.

                                then i had done a G29 and heres the height map:

                                3850a325-a4e5-4402-a4f2-e08e425a578f-image.png

                                1d4c2091-f1ec-4bff-a350-f0747dadf08c-image.png

                                Any idears?

                                fcwiltundefined 1 Reply Last reply Reply Quote 0
                                • fcwiltundefined
                                  fcwilt @Gip_86
                                  last edited by fcwilt

                                  @gip_86

                                  I have four different printers all with cast aluminum tool plate for the bed and they all are different.

                                  I haven't taken the time to find out why as they all print ok.

                                  FT5 Height Map.jpg

                                  MF1 Height Map.jpg

                                  SAFPRO Height Map.jpg

                                  Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

                                  Gip_86undefined 1 Reply Last reply Reply Quote 0
                                  • Gip_86undefined
                                    Gip_86 @fcwilt
                                    last edited by

                                    @fcwilt

                                    Ok, I also have a casted aluminium plate which is on both sides milled. I think my FR4 plate is the reason why it is so different. It’s a bit translucent.

                                    Tomorrow I will give a try with the mesh.

                                    fcwiltundefined 1 Reply Last reply Reply Quote 0
                                    • fcwiltundefined
                                      fcwilt @Gip_86
                                      last edited by

                                      @gip_86 said in differences between manual and automatic leveling:

                                      @fcwilt

                                      Ok, I also have a casted aluminium plate which is on both sides milled. I think my FR4 plate is the reason why it is so different. It’s a bit translucent.

                                      Tomorrow I will give a try with the mesh.

                                      I would agree the FR4 is likely the issue.

                                      Frederick

                                      Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

                                      Gip_86undefined 1 Reply Last reply Reply Quote 0
                                      • Gip_86undefined
                                        Gip_86 @fcwilt
                                        last edited by

                                        @fcwilt

                                        Yes but it’s a good Surface to print. 🙂

                                        Could it help to decrease the probing points?

                                        Or could it help to do a sanding of it?

                                        fcwiltundefined engikeneerundefined 2 Replies Last reply Reply Quote 0
                                        • fcwiltundefined
                                          fcwilt @Gip_86
                                          last edited by

                                          @gip_86 said in differences between manual and automatic leveling:

                                          Yes but it’s a good Surface to print. 🙂

                                          I use a number of different print surfaces - all of the removable kind held in place by magnetic force.

                                          I like being able to separately chose the bed heater, the bed material and the bed surface - the goal being to have the best combination of parts.

                                          Could it help to decrease the probing points?

                                          No, that would just hide the errors - to get the best results from using mesh compensation you would increase the number of points

                                          Or could it help to do a sanding of it?

                                          The changes you see in the height map are actually quite small - sanding would likely make things worse.

                                          Printers: a small Utilmaker style, a small CoreXY and a E3D MS/TC setup. Various hotends. Using Duet 3 hardware running 3.4.6

                                          1 Reply Last reply Reply Quote 0
                                          • engikeneerundefined
                                            engikeneer @Gip_86
                                            last edited by engikeneer

                                            @gip_86 as @fcwilt said, I'd increase the probing points a bit. That way you can look for obvious points that are wrong and manually change then in the .csv file

                                            You could also use the A and S parameters in your G31 M558 to do repeated probing at different points to improve accuracy.

                                            Final point, my heightmap on my corexy is a lot worse than yours because my gantry sags a bit. However, I still get pretty good results with mesh compensation enabled so have not bothered to redesign it. Ultimately what matters is if you get good prints, not whether you have a perfectly flat heightmap (though we'd all love that! 🙂 )

                                            Edit: corrected reference to M558

                                            E3D TC with D3Mini and Toolboards.
                                            Home-built CoreXY, Duet Wifi, Chimera direct drive, 2x BMG, 300x300x300 build volume
                                            i3 clone with a bunch of mods

                                            Marcossfundefined 1 Reply Last reply Reply Quote 1
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