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Zesty Nimble Direct Drive extruder launched on KS

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  • undefined
    deckingman
    last edited by 24 Oct 2016, 08:02

    @briangilbert:

    the image in the tweet was a quick blocking up to prove it will work, we're refining the design of the diamond mount before we release it

    Good to hear. You'd probably need a range of mounting options to suit different machines (mine isn't a delta).

    Ian
    https://somei3deas.wordpress.com/
    https://www.youtube.com/@deckingman

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      briangilbert
      last edited by 24 Oct 2016, 10:28

      @deckingman

      Can you provide some info on your printer, how do you have the diamond mounted currently?

      Co-creator of the Zesty Nimble direct drive extruder

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        briangilbert
        last edited by 24 Oct 2016, 10:30

        Some short videos showing some of the unique selling points of the Nimble..

        Pulling force of Nimble: https://www.youtube.com/watch?v=iLDT1MgwAKg

        Ambidextrous: https://www.youtube.com/watch?v=EVk5cfnrU6Y

        Unobstructed filament changing: https://www.youtube.com/watch?v=ok1W635JVfA

        Co-creator of the Zesty Nimble direct drive extruder

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          Zesty_Lykle
          last edited by 24 Oct 2016, 10:43

          As I mentioned on a Reprap post, the area of the smallest opening of the designed shroud is slightly bigger than the opening of the standard shroud used by the Diamond Nozzle.

          I am in the process of tweaking it further and would love to have some more detail on how people intend to use it.
          The fan I am using currently is 60x60x25. I used this fan as it is nice and quiet. If I can find a smaller fan with 18cfm I will use that. That would make my life easier. And as you know, Zesty Technology is all about easy! 🙂

          The difficulty I am currently having is to make the shape such that it can be printed on a normal printer, instead of sending it off to Shapeways. Getting there, but it is a hassle.
          Lykle

          Lykle
          Design, make and enjoy life

          Co Creator of the Zesty Nimble

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            deckingman
            last edited by 24 Oct 2016, 19:24

            @briangilbert:

            @deckingman

            Can you provide some info on your printer, how do you have the diamond mounted currently?

            Hi Brian,

            Info on my printer here https://www.duet3d.com/forum/thread.php?id=89

            To see how the Diamond is mounted, follow the link to the pics. The X carriage folder will probably show you what you want. Because the Diamond is such an ungainly beast, I decided to mount it slung between 2 parallel rails, rather than have cantilevered and hanging off one side. That cost me a lot of movement in X and Y so I had to make the printer wider and deeper than I originally intended (600mm x 600mm). That meant that if I had mounted the extruders on the frame, the Bowden tubes would have been around 700mm long. So, I came up with the kind of flying extruder arrangement that you'll see, with the extruders suspended centrally above the bed and 300mm long Bowden tubes( bed is 400mm square). It kind or works but….

            I'm not sure the dual rail idea was such a good one and may end up changing it. (Come to that, I'm not entirely convinced that CoreXY is the way to go and may end up changing it to a simple Cartesian).

            HTH

            Ian

            P.S. What's needed is variant of the diamond hot end that has integral heat sinks that don't stick out at all angles. You've got the drive, now all you need is a path for the filament to go down to a single nozzle and get heated along the way - simple really. While your at it, a mixing chamber for the filament before it goes to the nozzle tip would be a good idea too. The diamond doesn't have one (well it kind of does but when you look at the drawing, it's only 0.4mm dia and 2mm long).

            Ian
            https://somei3deas.wordpress.com/
            https://www.youtube.com/@deckingman

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              briangilbert
              last edited by 25 Oct 2016, 09:30

              @deckingman

              OMG.. that carriage is huge, do you have model of that available? Have PM'd you my email.

              Co-creator of the Zesty Nimble direct drive extruder

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                deckingman
                last edited by 25 Oct 2016, 09:41

                @briangilbert:

                @deckingman

                OMG.. that carriage is huge, do you have model of that available? Have PM'd you my email.

                Yes it is a tad on the large side. That's me trying to sling it between 2 rails. You need at least 60mm between the rails to clear the heat sinks, then the rails are 20mm wide making it 100mm, then you need to put some wheels somewhere to run on the rails. Smooth rods or linear guides would make it smaller but I wanted to make it all out of Open Builds Vslot.

                I'll check my emails. I have the open scad files of it all and happy to share.

                Ian

                Ian
                https://somei3deas.wordpress.com/
                https://www.youtube.com/@deckingman

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                  deckingman
                  last edited by 25 Oct 2016, 13:38

                  @ShadowX:

                  Wow.. this is the first time I looked into Open Scad. WOW… What a boondoggle of a program. I would never be able to design efficiently with that program as compared to other CAD software. Its almost like a programming software for geeks that is done with CAD.

                  Well not exactly for geeks. I'm a 63 year old carpenter and had never used any sort of CAD software in my life, but I had written a bit of code as a hobbyist. I managed to teach myself OpenScad last year, at least enough to design my new printer. The code might not be pretty or as efficient as it could be, but I get the job done. I wouldn't know where to start with more conventional CAD software.

                  Ian
                  https://somei3deas.wordpress.com/
                  https://www.youtube.com/@deckingman

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                    DjDemonD
                    last edited by 25 Oct 2016, 14:15

                    Yeah I've only ever really got to grips with Tinkercad, but the more I use it, the more I find I'm entering parameters rather than using the mouse and I suppose that's how open scad works.

                    Simon. Precision Piezo Z-Probe Technology
                    www.precisionpiezo.co.uk
                    PT1000 cartridge sensors NOW IN, just attach to your Duet board directly!

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                    • undefined
                      ShadowX
                      last edited by 25 Oct 2016, 14:18

                      Try Autocad Fusion 360. It is light years better since its graphical. I use CAD software everyday and OpenScad is not user friendly. There are lots of training videos online. If you can figure out OpenSCAD, the other tools would be a breeze. It is a lot more intuitive. Personally, I prefer Creo since I use it at work, but most general users can't afford the license for that software.

                      You basically add extrusions, holes, cuts, revolves, etc. Very easy tool to learn once you get the basics down. I think it would be good for you longer term to use it since it would make you a lot faster and more productive.

                      I haven't tried it, but Onshape looks like another good alternative.
                      https://www.onshape.com/

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                        Dougal1957
                        last edited by 25 Oct 2016, 14:28

                        I Do the majority of my Cad stuff with FreeCad but going to have a go with Fusion 360 mainly cos of the included CAM Module so that it works for my CNC as well.

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                          briangilbert
                          last edited by 25 Oct 2016, 15:43

                          Funnily enough my first ever model was with OpenSCAD, but I admit I personally gravitate to Tinkercad for most quick things, the beta version is a lot nicer with it's ability to enter parameters for measurements at least (I wist there was a way to convert older projects to use the beta version).

                          I have used OnShape and it's awesome to use collaboratively, currently trying to get up to speed with Fusion 360.

                          Co-creator of the Zesty Nimble direct drive extruder

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                            timcurtis67
                            last edited by 25 Oct 2016, 15:55

                            @briangilbert:

                            Funnily enough my first ever model was with OpenSCAD, but I admit I personally gravitate to Tinkercad for most quick things, the beta version is a lot nicer with it's ability to enter parameters for measurements at least (I wist there was a way to convert older projects to use the beta version).

                            I have used OnShape and it's awesome to use collaboratively, currently trying to get up to speed with Fusion 360.

                            2X on the OnShape software. It is very powerful for design.

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                              bot
                              last edited by 25 Oct 2016, 16:22

                              Fusion 360 will be standard for product design in a few years!

                              They have FEA simulation of the following: static stress, resonant frequency, thermal (how things heat up), and thermal stress (how things warp when hot). They will soon have fluid flow simulation as well (and possibly others).

                              They will soon have sheet metal design tools, and even generative design tools which will test a part and reduce it to its minimum required shape/thickness.

                              They have built-in HSMexpress (CAM), built-in raytracing (photo-realistic rendering), etc etc.

                              If anyone hasn't tried Fusion 360 yet, I would highly recommend it.

                              *not actually a robot

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                                Hugues
                                last edited by 26 Oct 2016, 07:01

                                I also vote for fusion, i use it evryday on my work for product design and 3d printing. It generate good mesh without error.

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                                  Zesty_Lykle
                                  last edited by 26 Oct 2016, 14:42

                                  Back to the Nimble, just to let you know we posted an update.
                                  One that is very relevant to this forum. Here is a snippet:

                                  We feel a need to celebrate the fact that we've now hit 100 backers.
                                  We have been developing and testing several further improvement to the Nimble since before the campaign started, We are trying to figure out which of these to share with now. Should it be about weight, the breach system update or something else. Hard to choose.

                                  Let's pick something else. We are developing add on's for the Nimble. The first one to come is probably a filament sensor which is under development together with David Crocker. You will be able to clip it onto the Nimble and it will tell you when the filament stops moving, either because of a break, jam or you simply ran out of filament. This is NOT a stretch goal as it will not be ready in time, but we are trying to get there as fast as we can. We think it is a nice addition to the Nimble, and hope you agree.

                                  Nice, yes?

                                  Lykle
                                  Design, make and enjoy life

                                  Co Creator of the Zesty Nimble

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                                    DjDemonD
                                    last edited by 27 Oct 2016, 19:18

                                    Hi the filament sensor will it be a simple run-out sensor or a means of measuring filament fed?

                                    Simon. Precision Piezo Z-Probe Technology
                                    www.precisionpiezo.co.uk
                                    PT1000 cartridge sensors NOW IN, just attach to your Duet board directly!

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                                      briangilbert
                                      last edited by 27 Oct 2016, 20:52

                                      @DjDemonD:

                                      Hi the filament sensor will it be a simple run-out sensor or a means of measuring filament fed?

                                      We're expecting to implement both

                                      Co-creator of the Zesty Nimble direct drive extruder

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                                      • undefined
                                        briangilbert
                                        last edited by 30 Oct 2016, 11:08

                                        Hi all,

                                        We've just made a significant announcement, something we've been working on since before the campaign launched. An improved breech system, you can change filament over with one hand, and the Nimble now 15% lighter!
                                        https://www.kickstarter.com/projects/lykle/super-light-and-easy-to-use-extruder-for-your-3d-p/posts/1719422

                                        Videos of the key change can be found at:
                                        https://www.kickstarter.com/projects/lykle/super-light-and-easy-to-use-extruder-for-your-3d-p/posts/1723021

                                        Cheers
                                        Brian

                                        Co-creator of the Zesty Nimble direct drive extruder

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                                          briangilbert
                                          last edited by 3 Nov 2016, 09:44

                                          We were invited on to the Crowdfunding Cast podcast, feel free to have a listen:
                                          http://crowdfundingcast.tk/crowdfunding-cast-episode-477-zesty-nimble/

                                          Also, if any of you live in Melbourne Australia, I'll be demoing the Nimble live on Monday at CCHS:
                                          https://www.meetup.com/Connected-Community-HackerSpace-Melbourne/events/235318771/

                                          Co-creator of the Zesty Nimble direct drive extruder

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