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    ferruled connectors

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    Duet Hardware and wiring
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    • PaulHewundefined
      PaulHew
      last edited by

      Basically, anything with a screw down connection
      0_1567251408000_IMG_20190831_123525.jpg
      0_1567251421052_IMG_20190831_123519.jpg
      0_1567251430427_IMG_20190831_123510.jpg
      HTH

      RailCore II - Duet Mini + 1LC, Voron V0.1 - Duet Mini
      Voron 2.4 disassembled..... Waiting for the RailCore Mini....

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      • swrightlastundefined
        swrightlast
        last edited by

        Thanks for the speedy reply!

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        • dc42undefined
          dc42 administrators
          last edited by

          The ferrules are important for the VIN power and heated bed. Less so for the hot end heater connection.

          Duet WiFi hardware designer and firmware engineer
          Please do not ask me for Duet support via PM or email, use the forum
          http://www.escher3d.com, https://miscsolutions.wordpress.com

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          • Dugeeundefined
            Dugee
            last edited by Dugee

            what size are these ferrules? I need to replace mine at the heated bad

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            • A Former User?
              A Former User
              last edited by

              @Dugee Ferrules are sized for the wire, not the terminal.

              1 Reply Last reply Reply Quote 1
              • Dugeeundefined
                Dugee
                last edited by

                One of the reasons I like the general 3d community is that you can ask the stupid/obvious question without being patronised or belittled. Everyone is always keen to help the beginner.

                Many thanks.

                1 Reply Last reply Reply Quote 2
                • T3P3Tonyundefined
                  T3P3Tony administrators
                  last edited by

                  I have added a note about ferrules to the documentation:

                  https://duet3d.dozuki.com/Wiki/Connector_and_spare_part_numbers#Section_Ferrules

                  www.duet3d.com

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                  • A Former User?
                    A Former User
                    last edited by

                    Risky business specifying size according to colour; while there are a few standards to choose from, you can also get almost any size in any colour. While it'll be correct for the ones supplied by Duet3d the end user can easily end up with a different size if ordering new ones based on colour.

                    T3P3Tonyundefined zaptaundefined 2 Replies Last reply Reply Quote 1
                    • T3P3Tonyundefined
                      T3P3Tony administrators @A Former User
                      last edited by

                      @bearer exactly why i have the mm^2 in the documentation.

                      www.duet3d.com

                      A Former User? 1 Reply Last reply Reply Quote 0
                      • A Former User?
                        A Former User @T3P3Tony
                        last edited by

                        @T3P3Tony yes, maybe i should have been clearer; I'd put the size first to emphasize size instead of colour.

                        T3P3Tonyundefined 1 Reply Last reply Reply Quote 0
                        • T3P3Tonyundefined
                          T3P3Tony administrators @A Former User
                          last edited by

                          @bearer fair enough - I have updated it to make it clearer.

                          www.duet3d.com

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                          • mihaitinteaundefined
                            mihaitintea
                            last edited by

                            But how do I correctly fit those ferruled connectors into the terminals ? Do I flatten them first with pliers before putting them into the terminals and tighten the terminals' screws, or do I put the ferruled connectors as they originally are ("cylindrical", not mechanically deformed -- flattened) into the teminals and force-screw the terminals's screws until they mechanically flatten the ferruled connectors ?

                            JoergS5undefined Phaedruxundefined 2 Replies Last reply Reply Quote 0
                            • JoergS5undefined
                              JoergS5 @mihaitintea
                              last edited by

                              This post is deleted!
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                              • Vetiundefined
                                Veti
                                last edited by

                                they are meant to be used with a ferrule crimp tool.

                                1 Reply Last reply Reply Quote 0
                                • Phaedruxundefined
                                  Phaedrux Moderator @mihaitintea
                                  last edited by

                                  @mihaitintea Pliers don't really work very well. Ideally you'd use crimpers meant for ferrules that compress them in all directions to create a tight pinch. Pliers or vice grips can be used, but you risk damaging the wires or creating a poor mechanical crimp.

                                  https://www.google.com/search?q=crimping+bootlace+ferrules&oq=crimping+boot&aqs=chrome.1.69i57j0l5.6576j0j7&sourceid=chrome&ie=UTF-8

                                  Z-Bot CoreXY Build | Thingiverse Profile

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                                  • dc42undefined
                                    dc42 administrators
                                    last edited by

                                    I use a ferrule crimping tool that I bought from Maplin, who sadly went bust. A search on eBay UK turned up this https://www.ebay.co.uk/itm/Ferrule-Crimper-Cable-Tube-Crimping-Plier-Tool-1200X-Wire-Terminal-Connector-Set/392118937290 and several other listings for similar products.

                                    Duet WiFi hardware designer and firmware engineer
                                    Please do not ask me for Duet support via PM or email, use the forum
                                    http://www.escher3d.com, https://miscsolutions.wordpress.com

                                    1 Reply Last reply Reply Quote 1
                                    • A Former User?
                                      A Former User
                                      last edited by

                                      There is a wide range of types of crimping tools, while I tend to prefer the sort of D shaped dies the smallest terminals used on the Duet works best with square type of crimpers, and not the type that create extremely serrated sides.

                                      So the type dc42 links to is probably the best bet.

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                                      • swrightlastundefined
                                        swrightlast
                                        last edited by

                                        Bought a ferrule crimping tool.....problem solved.

                                        1 Reply Last reply Reply Quote 0
                                        • mihaitinteaundefined
                                          mihaitintea
                                          last edited by

                                          Hello

                                          Thanks for the answers but I believe I did not make myself very well understood.

                                          The ferrule connectors that I am talking about are already crimped to the wires, from the factory.

                                          I was talking about tightening the ferrule connectors into the Duet3D board terminal blocks.

                                          The out-of-the-box ferrule connector is a hollow tube. One end of this tube is factory-crimped to the wire, and the other end of this tube is free and goes into Duet's terminal blocks.

                                          Do I tighten this free end of the tube in the Duet board's terminal block until the tube gets mechanically deformed ? Or do I do the flattening myself (e.g., using pliers) until the connector gets shaped as a flat rectangle, and put that flattened end of the connector in Duet's terminal blocks and then tighten those screws ?

                                          Which way is best ? In time, which of these variants is the most reliable (i.e., does not need to be pereiodically verified and tightened again)

                                          Thanks and regards

                                          A Former User? grizewaldundefined 2 Replies Last reply Reply Quote 0
                                          • A Former User?
                                            A Former User @mihaitintea
                                            last edited by

                                            @mihaitintea said in ferruled connectors:

                                            Do I tighten this free end of the tube in the Duet board's terminal block until the tube gets mechanically deformed ?

                                            Yes, after crimping the ferrule onto the wire it will have one of several shapes; this goes straight into the terminal block and you tighten down the screw in the terminal according to the torque for the terminal. If that results in the ferrule further deforming then thats ok.

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