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Triangular wave and print area

Scheduled Pinned Locked Moved
Duet Hardware and wiring
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  • undefined
    Leblond
    last edited by 25 Oct 2020, 16:03

    good morning to all of you, I think I am in the right section.

    I'm here asking you for help with a print bed calibration problem, it's a bit of a pain to find I assume it's a mechanical problem. My printer is a tronxy X5SA Pro with electronics reconverted with duet 2 wifi, volume 330x330mm composed of BLTouch V3.1 as a probe and 3mm glass as a print bed, I have had it for a long time and it is two months now that I try in every way but to no avail, having noticed that the carriage where the extruder is attached was not very loose so I disassembled all the upper deck X / Y I cleaned them and I looked at the eccentrics and fixing them, now the skates seem to slide linearly on the tracks.
    The problem believed by the X / Y axes has not been solved, I pass to the second hypothesis "Axis Z" the printing table is quite rigid "modification made some time ago by replacing linear bearings with metal ones" and is synchronized by a GT2 6mm belt, I have no wobble problems, I also included the gearbox of the 2 motors "I also included the hardware as a problem" that control the screws and I cleaned everything with the WD40. I made sure once everything was mounted to oil the screws and freehand I made sure that the Z plane ran freely, but this doesn't seem to work either, I arrived at all this after trying to probe the print plane
    both hot and cold without changes in the survey, I tested without glass, on bare and raw aluminum, I also tried various survey speeds but the results are all negative, I am attaching photos and configuration of my system, I hope that some of you are able to solve the problem.

    I forgot: I tried to probe with various meshes, 60x60 and 40x40 no graphic visual problems, but at the time of printing some points seem to be high with tragic consequences on the final print. 20x20 here we begin to graphically see a triangular wave (which is the mangy problem in question).
    I remain at your disposal, thank you in advance.

    Photo below: 20x20 at 90 degrees celsius.
    20x20 temperatura 90 gradi.jpg

    Photo below: 20x20 at room temperature.
    20x20 temperatura ambiente.jpg

    Under the configuration files and the board diagnostics.
    retractprobe.txt homez.txt homey.txt homex.txt homeall.txt diagnostic.txt deployprobe.txt Config.txt Bed.txt

    undefined 1 Reply Last reply 26 Oct 2020, 12:44 Reply Quote 0
    • undefined
      Veti
      last edited by Veti 25 Oct 2020, 16:07

      first check if the problem is your probe

      https://forum.duet3d.com/topic/6962/m48-measure-z-probe-repeatability-and-print-to-serial-output

      also decrease the probing speed to F120

      1 Reply Last reply Reply Quote 0
      • undefined
        Leblond
        last edited by 25 Oct 2020, 16:12

        thanks for the help, now I check, and for the diving speed as I had already written they do not change, I have already tried at 120, at 250 I have never had problems, but anyway I will try and I will give you the results

        1 Reply Last reply Reply Quote 0
        • undefined
          Leblond
          last edited by 25 Oct 2020, 18:23

          ok i tried and this is the result on 4 points, but how can it help me to know this?

          25/10/2020, 19:19:17 G32 bed probe heights: 0.195 0.190 0.190 0.190 0.188 0.188 0.192 0.190 0.190 0.000, mean 0.171, deviation from mean 0.057
          25/10/2020, 19:18:48 G32 bed probe heights: 0.202 0.202 0.200 0.200 0.198 0.198 0.200 0.200 0.195 0.000, mean 0.179, deviation from mean 0.060
          25/10/2020, 19:18:20 G32 bed probe heights: 0.188 0.185 0.180 0.185 0.178 0.178 0.183 0.180 0.183 0.000, mean 0.164, deviation from mean 0.055
          25/10/2020, 19:17:52 G32 bed probe heights: 0.198 0.195 0.198 0.192 0.192 0.198 0.198 0.198 0.192 0.000, mean 0.176, deviation from mean 0.059

          1 Reply Last reply Reply Quote 0
          • undefined
            Veti
            last edited by 25 Oct 2020, 18:25

            the last measurement is very odd.
            did you copy the macro correctly?

            1 Reply Last reply Reply Quote 0
            • undefined
              Leblond
              last edited by 25 Oct 2020, 18:29

              I created the macro M48.g in sys, then I created a macro where it indicates the coordinates and calls M48, but it doesn't work for me, instead of dwelling on a precise point it goes diagonally, I read that a G30 with parameter P wants the coordinates, so I created one with the coordinates and it works, I'll post the macro

              1 Reply Last reply Reply Quote 0
              • undefined
                Leblond
                last edited by 25 Oct 2020, 18:30

                new 1.txt

                1 Reply Last reply Reply Quote 0
                • undefined
                  Veti
                  last edited by 25 Oct 2020, 18:33

                  G30 P9 X165 Y30 Z- 9999

                  there is a space to much after the Z-

                  1 Reply Last reply Reply Quote 1
                  • undefined
                    Leblond
                    last edited by 25 Oct 2020, 18:35

                    ok, I'll call you hawkeye, correct and take the test again

                    1 Reply Last reply Reply Quote 1
                    • undefined
                      Leblond
                      last edited by 25 Oct 2020, 18:38

                      25/10/2020, 19:37:22 G32 bed probe heights: 0.190 0.198 0.195 0.195 0.192 0.192 0.190 0.195 0.188 0.192, mean 0.193, deviation from mean 0.003
                      25/10/2020, 19:36:52 G32 bed probe heights: 0.195 0.195 0.192 0.202 0.212 0.208 0.205 0.200 0.200 0.198, mean 0.201, deviation from mean 0.006
                      25/10/2020, 19:36:22 G32 bed probe heights: 0.188 0.178 0.178 0.178 0.178 0.178 0.173 0.178 0.183 0.180, mean 0.179, deviation from mean 0.004
                      25/10/2020, 19:35:52 M98 P"0:/macros/Calibrazione a punto singolo/Calibrazione x 10"
                      G32 bed probe heights: 0.190 0.192 0.192 0.195 0.190 0.185 0.190 0.188 0.188 0.190, mean 0.190, deviation from mean 0.003

                      1 Reply Last reply Reply Quote 0
                      • undefined
                        Veti
                        last edited by 25 Oct 2020, 18:41

                        ok that looks good.

                        now do the test again, grab the hotend carriage and turn on clockwise and anticlockwise between probes. dont force it but do it gently.

                        after that do it again trying to rotate it forwards and backwards.

                        1 Reply Last reply Reply Quote 0
                        • undefined
                          Leblond
                          last edited by 25 Oct 2020, 18:53

                          in practice I take the trolley and manually try to move it and then I do the tests again, did I understand correctly?

                          undefined 1 Reply Last reply 25 Oct 2020, 18:55 Reply Quote 0
                          • undefined
                            Veti @Leblond
                            last edited by 25 Oct 2020, 18:55

                            @Leblond
                            yes. we are looking for backlash in the assembly. movement could cause the assembly to rotate and cause the result you are seeing.

                            1 Reply Last reply Reply Quote 0
                            • undefined
                              Leblond
                              last edited by 25 Oct 2020, 18:58

                              25/10/2020, 19:57:24 G32 bed probe heights: 0.192 0.195 0.190 0.192 0.192 0.192 0.190 0.190 0.190 0.190, mean 0.191, deviation from mean 0.002
                              25/10/2020, 19:56:50 G32 bed probe heights: 0.183 0.185 0.180 0.185 0.185 0.183 0.183 0.183 0.185 0.183, mean 0.183, deviation from mean 0.002
                              25/10/2020, 19:56:17 G32 bed probe heights: 0.168 0.168 0.168 0.173 0.170 0.165 0.170 0.170 0.170 0.170, mean 0.169, deviation from mean 0.002
                              25/10/2020, 19:55:43 M98 P"0:/macros/Calibrazione a punto singolo/Calibrazione x 10"
                              G32 bed probe heights: 0.183 0.185 0.183 0.185 0.185 0.185 0.183 0.185 0.185 0.183, mean 0.184, deviation from mean 0.001

                              1 Reply Last reply Reply Quote 0
                              • undefined
                                Veti
                                last edited by 25 Oct 2020, 19:08

                                M906 X800 Y800 Z800 E800 I30 ; set motor currents (mA) and motor idle factor in per cent

                                there are default values from the configurator.

                                a quick google shows the motors seem to be 1,68 A motors

                                so you are running way to little current. try 1300

                                1 Reply Last reply Reply Quote 0
                                • undefined
                                  Leblond
                                  last edited by 25 Oct 2020, 19:49

                                  The motors are Quimat Nema 17 Stepper Motor 1.7 A 0.59 Nm 84 oz.in 47mm

                                  undefined 1 Reply Last reply 25 Oct 2020, 19:51 Reply Quote 0
                                  • undefined
                                    Veti @Leblond
                                    last edited by 25 Oct 2020, 19:51

                                    @Leblond said in Triangular wave and print area:

                                    1.7 A

                                    so running them at 75% rounding to nearest 100 is 1300.

                                    1 Reply Last reply Reply Quote 0
                                    • undefined
                                      Leblond
                                      last edited by 25 Oct 2020, 19:54

                                      ok I took them to 1.3 and I'm doing the test again later

                                      1 Reply Last reply Reply Quote 0
                                      • undefined
                                        Leblond
                                        last edited by 25 Oct 2020, 19:56

                                        25/10/2020, 20:56:11 G32 bed probe heights: 0.198 0.195 0.195 0.198 0.195 0.200 0.195 0.200 0.192 0.195, mean 0.196, deviation from mean 0.002
                                        25/10/2020, 20:55:37 G32 bed probe heights: 0.183 0.180 0.180 0.183 0.183 0.183 0.183 0.180 0.180 0.183, mean 0.181, deviation from mean 0.001
                                        25/10/2020, 20:55:04 G32 bed probe heights: 0.183 0.178 0.173 0.170 0.178 0.173 0.173 0.178 0.178 0.173, mean 0.175, deviation from mean 0.004
                                        25/10/2020, 20:54:31 M98 P"0:/macros/Calibrazione a punto singolo/Calibrazione x 10"
                                        G32 bed probe heights: 0.195 0.192 0.192 0.195 0.192 0.195 0.195 0.195 0.188 0.195, mean 0.194, deviation from mean 0.002

                                        1 Reply Last reply Reply Quote 0
                                        • undefined
                                          Leblond
                                          last edited by 25 Oct 2020, 19:57

                                          I'm retrying cold-meshing the plate to see if we've made any improvements

                                          1 Reply Last reply Reply Quote 0
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