Quick update.
I'm 5 hours into the print, so far the print has not failed, no skipped steps or underextrusion, etc. The 3HC starts flashing quickly immediately, catches sync within 2-3 seconds.
There is one more test I need to do - if all goes well, I'll have it done tomorrow morning - that's to check how the 3HC behaves after a long power off (at least one hour). For now I've had the printer running pretty much 24/7 since Saturday.
I ran a quick M122 just in case you want to see what's going on right now (pasting below). The assertion failure is still there and DHT22 does not work.
Diagnostics for board 2:
Duet EXP3HC firmware version 3.3beta (2021-02-01 22:29:11)
Bootloader ID: not available
Never used RAM 154972, free system stack 0 words
Move 80 HEAT 78 CanAsync 72 CanRecv 82 CanClock 74 TMC 30 MAIN 263 AIN 260
Last reset 12:15:33 ago, cause: software
Last software reset time unknown, reason: AssertionFailed, available RAM 173348, slot 0
Software reset code 0x0120 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x0445f85f BFAR 0xe000ed38 SP 0x2002ff8c Task MAIN Freestk 4294967295 ok
Stack: 000002f2 0002a9b0 00020f41 00000000 0002256d 20002ec8 20003100 00000031 00000001 20002980 03800209 0001a72d 0001a709 00000000 00000000 ffffffff 0001de4b 200022d8 20002330 00029c48 ffffffed 00000000 00f00000 e000ef34 c0000000 200041dc 00020ea5
Driver 0: position 19481636, 410.0 steps/mm, ok, reads 39334, writes 0 timeouts 0, SG min/max 0/83, steps req 354599 done 354486
Driver 1: position 0, 80.0 steps/mm, standstill, reads 39334, writes 0 timeouts 0, SG min/max not available, steps req 0 done 0
Driver 2: position 0, 80.0 steps/mm, standstill, reads 39334, writes 0 timeouts 0, SG min/max not available, steps req 0 done 0
Moves scheduled 966506, completed 966505, in progress 1, hiccups 0, step errors 0, maxPrep 59, maxOverdue 3, maxInc 3, mcErrs 0, gcmErrs 0
Peak sync jitter 10, peak Rx sync delay 177, resyncs 0, next step interrupt due in 1138 ticks, enabled
VIN: 24.1V, V12: 12.1V
MCU temperature: min 45.7C, current 45.9C, max 46.1C
Ticks since heat task active 16, ADC conversions started 44133758, completed 44133757, timed out 0
Last sensors broadcast 0x00000000 found 0 22 ticks ago, loop time 0
CAN messages queued 1648, send timeouts 0, received 11585, lost 0, free buffers 36, min 36, error reg 0
dup 0, oos 0, bm 0, wbm 0
=== Diagnostics ===
RepRapFirmware for Duet 3 MB6HC version 3.3beta running on Duet 3 MB6HC v0.6 or 1.0 (standalone mode)
Board ID: 08DJM-956L2-G43S4-6JKDA-3SJ6T-1B6GH
Used output buffers: 1 of 40 (40 max)
=== RTOS ===
Static ram: 149800
Dynamic ram: 92100 of which 72 recycled
Never used RAM 108700, free system stack 118 words
Tasks: NETWORK(ready,228) ETHERNET(blocked,117) SENSORS(blocked,15) HEAT(blocked,280) CanReceiv(blocked,877) CanSender(blocked,337) CanClock(blocked,326) TMC(blocked,16) MAIN(running,616) IDLE(ready,20)
Owned mutexes: HTTP(MAIN)
=== Platform ===
Last reset 12:15:29 ago, cause: software
Last software reset at 2021-02-02 09:54, reason: User, GCodes spinning, available RAM 108908, slot 0
Software reset code 0x0003 HFSR 0x00000000 CFSR 0x00000000 ICSR 0x00400000 BFAR 0x00000000 SP 0x00000000 Task MAIN Freestk 0 n/a
Error status: 0x04
Aux0 errors 331,331,331
Aux1 errors 0,0,0
MCU temperature: min 43.7, current 45.2, max 52.1
Supply voltage: min 23.9, current 24.0, max 24.1, under voltage events: 0, over voltage events: 0, power good: yes
12V rail voltage: min 12.0, current 12.1, max 12.2, under voltage events: 0
Driver 0: position 27530, ok, reads 12882, writes 38 timeouts 0, SG min/max 0/1023
Driver 1: position 2814, ok, reads 12882, writes 38 timeouts 0, SG min/max 0/1023
Driver 2: position 2725, ok, reads 12882, writes 38 timeouts 0, SG min/max 0/1023
Driver 3: position 0, ok, reads 12882, writes 38 timeouts 0, SG min/max 0/1023
Driver 4: position 0, ok, reads 12883, writes 38 timeouts 0, SG min/max 0/1023
Driver 5: position 0, ok, reads 12883, writes 38 timeouts 0, SG min/max 0/1023
Date/time: 2021-02-02 22:09:51
Slowest loop: 211.65ms; fastest: 0.04ms
=== Storage ===
Free file entries: 9
SD card 0 detected, interface speed: 25.0MBytes/sec
SD card longest read time 4.0ms, write time 152.3ms, max retries 0
=== Move ===
DMs created 125, maxWait 514613ms, bed compensation in use: mesh, comp offset 0.000
=== MainDDARing ===
Scheduled moves 458647, completed moves 458612, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 15], CDDA state 3
=== AuxDDARing ===
Scheduled moves 0, completed moves 0, hiccups 0, stepErrors 0, LaErrors 0, Underruns [0, 0, 0], CDDA state -1
=== Heat ===
Bed heaters = 0 -1 -1 -1 -1 -1 -1 -1 -1 -1 -1 -1, chamberHeaters = -1 -1 -1 -1
Heater 0 is on, I-accum = 0.0
Heater 1 is on, I-accum = 0.4
=== GCodes ===
Segments left: 1
Movement lock held by null
HTTP is ready with "m122 b0" in state(s) 0
Telnet is idle in state(s) 0
File is doing "G1 X190.481 Y213.861 E0.00113" in state(s) 0
USB is idle in state(s) 0
Aux is idle in state(s) 0
Trigger is idle in state(s) 0
Queue is idle in state(s) 0
LCD is idle in state(s) 0
SBC is idle in state(s) 0
Daemon is idle in state(s) 0
Aux2 is idle in state(s) 0
Autopause is idle in state(s) 0
Code queue is empty.
=== CAN ===
Messages queued 1143678, send timeouts 0, received 177174, lost 0, longest wait 21ms for reply type 6024, peak Tx sync delay 468, free buffers 48 (min 33)
=== Network ===
Slowest loop: 574.55ms; fastest: 0.02ms
Responder states: HTTP(0) HTTP(0) HTTP(0) HTTP(0) HTTP(0) HTTP(0) FTP(0) Telnet(0), 0 sessions Telnet(0), 0 sessions
HTTP sessions: 1 of 8
- Ethernet -
State: active
Error counts: 0 0 1 0 0
Socket states: 5 2 2 2 2 0 0 0