D-PATCH
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Hey guys,
after countless hours and multiple iterations, I would like to present to you the D-PATCH (Delta Printer with automatic tool changing). To my knowledge there is no Delta Printer available with tool-changing. I have been working on it for over 2 years (started in March 2018) and I am proud, that it is now a reality.
As you can see it’s not completely finished yet, because the actual tool changer is missing, but is in the making. A prototype is existing already.
Stats about the Printer:
Print volume: 300x300mm
Available tools: 5 (for now)
Board: Duet 2 Wifi + Duex 5
Power Supply: 24V 13A Meanwell
Security: Circuit breaker + RCD +Emergency Stop
Bed: milled aluminium bed with 600W mains heater switched with SSR
Print surface: Magnetic bed
Tool-Changing: Automatic and Manual
Control: PanelDue
I will updated the tread when I make more progress.
I'm really curious about your opinions and please let me know if you have any questions.
Adrian
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Added a cover for the electronics compartment and fixed the bed. The bed sits on 1 Standoff and 2 Balls, so that the system is constraint but thermal expansion is allowed.
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@taconite Nice work! I have no experience with Deltas but I'm definitely interested in how the tool changer works out.
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FANTASTIC. I was thinking about going down this road...
You've posted a lot of info and pics, and I will be looking at them very carefully, meanwhile TELL US MORE!!!
This is incredible. Fantastic. Superlative. Nifty. I'm running out of words (at least without cheating on the web) and I hope I've conveyed just how cool this is.
Bravo!
Now, to look at your pics!!
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Would you be willing to post the tool macros?
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Hey Guys,
I uploaded some videos of the first prints here.
Furthermore I added a video of a manual tool change
https://www.youtube.com/user/Taconiteable/videosBest Regards
Adrian -
That's really cool, I missed your original post! The first tool changing delta I am aware of is from 2013 (see https://www.youtube.com/watch?v=f60YuBrHRCA -- it's actually a pancake printer as shown in https://www.youtube.com/watch?v=t3O19n_JqXU).
We've come a long way in the mean time! Can you give some details on your locking mechanism? It seems way more involved than a bunch of magnets.
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@oliof Yeah you are right - I found these videos, too, when I started to look into tool changing Delta printers, but not many infos out there.
About your question - yeah a little more brain juice went into the design of the locking mechanism.
So it is basically a bayonet lock that is driven by a Bowden cable and reset by a bunch of springsThe pieces of the bayonet that lock the tool are angled so a downward force is created by the rotation of the bayonet. It is locking onto 3 zylindrical pins that are placed 120° apart from each other so that the locking is uniformly
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Pretty cool! I hope you publish your design one day as this would be an interesting setup for three printers down my ideas to build (orthogonal tripteron, or sextupteron). But that's a couple years out optimistically speaking (-:
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Thanks that you like it! Yeah as soon as this version will be finished I'm thinking about publish the files under CC-BY-NC so that the community can use it
BTW: I really love your unconventional tripteron design!
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The design is not mine though. That credit goes to Evan Callicoat.
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Started working on the Tool-Changer itself
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Hey guys,
worked a little bit more on the printer.
I got the first automatic tool change (even if it needs a little more tuning), but it's a first step in the "proof of concept" direction (which I already did with the first prototyp). -
@taconite that's a cool design. Where did you get the tapered metal parts?
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@fšk thank you
I designed the tool so, that it utalizes standard stock material. The tapered part was done by a friend of mine on a standard lathe. -
Tool Change Scripts
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Tool Changing of two tools can be seen here:
https://youtu.be/nLvNUum48fgupcoming is the first multi-material print
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@taconite that's a nice tool changer!
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@taconite Hey any thoughts about preventing heat-creep after a (hot) tool is placed back on the carousel?