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    Prusa upgraded to duet, weird extrusion

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    Tuning and tweaking
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    • Murloc992undefined
      Murloc992 @NitroFreak
      last edited by

      @NitroFreak said in Prusa upgraded to duet, weird extrusion:

      @Veti said in Prusa upgraded to duet, weird extrusion:

      @Murloc992
      i dont think you are gonna reach any speed where the emf becomes a problem with the extruder.

      Thats really the only option left to test why the 0.9 steppers produce that pattern.
      24v PSU are not that expensive. i got my meanwell‘s used on ebay for 24€

      Yeah, I mean for testing the stepper only. Because I am crap out of luck for other components. 😅

      "Prusa Bear" : Full Bear frame, Bear X-Axis and Extruder. Duet 2 WiFi with RRF 3.2.2.

      droftartsundefined 1 Reply Last reply Reply Quote 0
      • NitroFreakundefined
        NitroFreak
        last edited by

        24v heater cartridges are not that expensive and 24v silicone heated pads are also not that expensive. the 12v fans can be driven by the 24v duet by means of a buck converter

        1 Reply Last reply Reply Quote 0
        • droftartsundefined
          droftarts administrators @Murloc992
          last edited by

          @Murloc992 As 1mm/s (I guess that’s X/Y federate?) seems to be the problem, and you’re unlikely to print at that speed normally, what happens if you print the box but set the speed multiplier to 200% or higher?

          Ian

          Bed-slinger - Mini5+ WiFi/1LC | RRP Fisher v1 - D2 WiFi | Polargraph - D2 WiFi | TronXY X5S - 6HC/Roto | CNC router - 6HC | Tractus3D T1250 - D2 Eth

          Murloc992undefined 1 Reply Last reply Reply Quote 0
          • droftartsundefined
            droftarts administrators
            last edited by

            Thinking about it, what you might be seeing is the effect of running the extruder so slowly, you’re seeing individual steps, and the motor has to stop between each step, which causes a lack of continuity of movement, hence the stuttering. Try setting extruder to x256 microstepping, or turn off interpolation.

            Ian

            Bed-slinger - Mini5+ WiFi/1LC | RRP Fisher v1 - D2 WiFi | Polargraph - D2 WiFi | TronXY X5S - 6HC/Roto | CNC router - 6HC | Tractus3D T1250 - D2 Eth

            Murloc992undefined 1 Reply Last reply Reply Quote 0
            • Murloc992undefined
              Murloc992
              last edited by

              So I took some oscilloscope readings at same speeds, just different stepper currents (old one at 800mA, new one at 1200mA)

              Old motor retracting at 30mm/s:
              2019-12-21 21.46.43.jpg

              New motor retracting at 30mm/s:
              2019-12-21 21.48.24.jpg
              (seems very noisy and sharp?)

              Old motor retracting at 5mm/s:
              2019-12-21 21.51.15.jpg

              New motor retracting at 5mm/s:
              2019-12-21 21.52.06.jpg

              "Prusa Bear" : Full Bear frame, Bear X-Axis and Extruder. Duet 2 WiFi with RRF 3.2.2.

              1 Reply Last reply Reply Quote 0
              • Murloc992undefined
                Murloc992 @droftarts
                last edited by

                @droftarts 1mm/s was my test extrusion rate, not printing. 🙂

                "Prusa Bear" : Full Bear frame, Bear X-Axis and Extruder. Duet 2 WiFi with RRF 3.2.2.

                1 Reply Last reply Reply Quote 0
                • Murloc992undefined
                  Murloc992 @droftarts
                  last edited by

                  @droftarts said in Prusa upgraded to duet, weird extrusion:

                  Try setting extruder to x256 microstepping, or turn off interpolation.

                  Nothing.

                  @droftarts said in Prusa upgraded to duet, weird extrusion:

                  what happens if you print the box but set the speed multiplier to 200% or higher?

                  I will try that in the morning. 😄

                  "Prusa Bear" : Full Bear frame, Bear X-Axis and Extruder. Duet 2 WiFi with RRF 3.2.2.

                  1 Reply Last reply Reply Quote 0
                  • Murloc992undefined
                    Murloc992
                    last edited by

                    @T3P3Tony Maybe you looked at my oscilloscope phase readings? Does this depict shortage of driver voltage?

                    "Prusa Bear" : Full Bear frame, Bear X-Axis and Extruder. Duet 2 WiFi with RRF 3.2.2.

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                    • droftartsundefined
                      droftarts administrators
                      last edited by

                      @Murloc992 100th post! This is surprising. Sorry, we usually get these sorted a bit quicker. I don’t know much about oscilloscope readings, so can’t help there. But hopefully someone will! We'll get it sorted!

                      Ian

                      Bed-slinger - Mini5+ WiFi/1LC | RRP Fisher v1 - D2 WiFi | Polargraph - D2 WiFi | TronXY X5S - 6HC/Roto | CNC router - 6HC | Tractus3D T1250 - D2 Eth

                      Murloc992undefined 1 Reply Last reply Reply Quote 1
                      • Murloc992undefined
                        Murloc992 @droftarts
                        last edited by

                        @droftarts In fact, the faster I print, the less artifacts I get. 15mm/s perimeter speed was in the previous pictures. 30mm/s perimeters give me less artifacts, 45mm/s feels like they don't really exist, 60mm/s erases them completely.

                        "Just don't print small things until you have 24V"? 😆

                        "Prusa Bear" : Full Bear frame, Bear X-Axis and Extruder. Duet 2 WiFi with RRF 3.2.2.

                        DocTruckerundefined 1 Reply Last reply Reply Quote 0
                        • DocTruckerundefined
                          DocTrucker @Murloc992
                          last edited by

                          @Murloc992 those are some conservative speeds. Seen a track width of 0.45 mentioned. Are you running a normal 0.4mm nozzle? Layer thickness? E3D V6 with 0.4mm nozzle passing PLA at 210-230C can do 100mm/sec at 0.25mm layers and 0.48 track width.

                          Big thread, excuse me if those questions have been covered.

                          Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

                          Murloc992undefined 1 Reply Last reply Reply Quote 0
                          • Murloc992undefined
                            Murloc992 @DocTrucker
                            last edited by

                            @DocTrucker said in Prusa upgraded to duet, weird extrusion:

                            @Murloc992 those are some conservative speeds. Seen a track width of 0.45 mentioned. Are you running a normal 0.4mm nozzle? Layer thickness? E3D V6 with 0.4mm nozzle passing PLA at 210-230C can do 100mm/sec at 0.25mm layers and 0.48 track width.

                            Big thread, excuse me if those questions have been covered.

                            Usually I print at 60-100mm/s using PETG. My hotend is genuine E3DV6 with 0.45 extrusion width. Right now I am experimenting with 200% speed modifier applied to my profile. The printer is literally flying and I can't see anything wrong with the print right now. 27 minute print seems to be completed in just 16. 😆

                            "Prusa Bear" : Full Bear frame, Bear X-Axis and Extruder. Duet 2 WiFi with RRF 3.2.2.

                            DocTruckerundefined 1 Reply Last reply Reply Quote 0
                            • DocTruckerundefined
                              DocTrucker @Murloc992
                              last edited by

                              @Murloc992 what layer thickness are you using?

                              Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

                              Murloc992undefined 1 Reply Last reply Reply Quote 0
                              • Murloc992undefined
                                Murloc992 @DocTrucker
                                last edited by Murloc992

                                @DocTrucker said in Prusa upgraded to duet, weird extrusion:

                                @Murloc992 what layer thickness are you using?

                                0.2, tried 0.10, 0.16 and 0.24.

                                I just printed a part with ABS..

                                and..

                                there's almost no extruder artifacts..??? (except for printing ABS in open air, getting drooping on overhangs, etc.)

                                2019-12-22 16.04.49.jpg
                                2019-12-22 16.07.50.jpg

                                Maybe there are some vibrations, but no apparent diagonals.. Maybe a TINY bit of irregular extrusion..

                                Is it the filament I use, the PETG I mean..?

                                What..

                                So lost.. 🤔

                                "Prusa Bear" : Full Bear frame, Bear X-Axis and Extruder. Duet 2 WiFi with RRF 3.2.2.

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                                • DocTruckerundefined
                                  DocTrucker
                                  last edited by

                                  PETG can run hotter than 210 with my machine but 230C on mine may well be similar to 210C on yours. That said my part quality isn't A1 either. Assume you're running minimal part cooling on anything other than overhangs? ABS is supposed to flow better than even PLA, but it stinks and irritates my throat so not tried it on my home machines.

                                  Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

                                  Murloc992undefined 1 Reply Last reply Reply Quote 0
                                  • Murloc992undefined
                                    Murloc992 @DocTrucker
                                    last edited by Murloc992

                                    @DocTrucker said in Prusa upgraded to duet, weird extrusion:

                                    PETG can run hotter than 210 with my machine but 230C on mine may well be similar to 210C on yours. That said my part quality isn't A1 either. Assume you're running minimal part cooling on anything other than overhangs? ABS is supposed to flow better than even PLA, but it stinks and irritates my throat so not tried it on my home machines.

                                    I print PETG at 250'C as per manufacturer.

                                    There was no sufficient cooling and I think my bed thermistor setting is crap.

                                    90'C bed results in a 102'C reading on my FLIR.

                                    "Prusa Bear" : Full Bear frame, Bear X-Axis and Extruder. Duet 2 WiFi with RRF 3.2.2.

                                    DocTruckerundefined 1 Reply Last reply Reply Quote 0
                                    • DocTruckerundefined
                                      DocTrucker @Murloc992
                                      last edited by

                                      @Murloc992 sorry, muddled two threads into one there. 210C was from a different thread.

                                      Running 3 P3Steel with Duet 2. Duet 3 on the shelf looking for a suitable machine. One first generation Duet in a Logo/Turtle style robot!

                                      1 Reply Last reply Reply Quote 0
                                      • Murloc992undefined
                                        Murloc992
                                        last edited by

                                        2019-12-22 17.36.32.jpg

                                        ABS, a bit better cooling.

                                        So it must be filament then?

                                        "Prusa Bear" : Full Bear frame, Bear X-Axis and Extruder. Duet 2 WiFi with RRF 3.2.2.

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