Z motor on expansion board not moving

[jay_s_uk]

@wdenker G4 S2 isn't in the config you posted in the first post. In which case repost your config please ideally as code like your M122 outputs so I don't have to download it to look at it

[wdenker]

@jay_s_uk

; Configuration file for Duet 3 (firmware version 3)
; executed by the firmware on start-up
;
; generated by RepRapFirmware Configuration Tool v3.4.5 on Thu Jun 18 2020 20:04:02 GMT-0600 (Mountain Daylight Time)

; General preferences
G4 S2
G90                                                  ; send absolute coordinates...
M83                                                  ; ...but relative extruder moves
M550 P"Fabricator by IOFX"                               ; set printer name
M669 K1                                              ; select CoreXY mode

; Network
M552 P192.168.1.14 S1                                     ; enable network and acquire dynamic address via DHCP
M586 P0 S1                                           ; enable HTTP
M586 P1 S1                                           ; enable FTP
M586 P2 S1                                           ; enable Telnet

; Drives
M584 X0.1 Y0.2 Z0.3:0.4:0.5:1.2 E0.0                 ; set drive mapping
M569 P0.0 S1                                         ; physical drive 0.0 goes backwards
M569 P0.1 S0                                         ; physical drive 0.1 goes backwards
M569 P0.2 S1                                         ; physical drive 0.2 goes backwards
M569 P0.3 S1                                         ; physical drive 0.3 goes forwards
M569 P0.4 S1                                         ; physical drive 0.3 goes forwards
M569 P0.5 S1                                         ; physical drive 0.3 goes forwards
M569 P1.0 S1                                         ; physical drive 1.0 goes backwards
M569 P1.1 S1                                         ; physical drive 1.1 goes backwards
M569 P1.2 S1                                        ; physical drive 1.2 goes backwards
M584 X0.1 Y0.2 Z0.3:0.4:0.5:1.2 E0.0                 ; set drive mapping
M915 P0.1:0.2 F0 S2
M350 X16 Y16 Z8 E8 I1                              ; configure microstepping with interpolation
M92 X160.00 Y160.00 Z160.00 E420.00                    ; set steps per mm
M205 X20.00 Y20.00 Z3.00 E120.00                  ; set maximum instantaneous speed changes (mm/min)
M203 X12000.00 Y12000.00 Z300.00 E6000.00              ; set maximum speeds (mm/min)
M201 X2500.00 Y2500.00 Z100.00 E10000.00             ; set accelerations (mm/s^2)
M906 X1600 Y1600 Z1800 E1600 I30                         ; set motor currents (mA) and motor idle factor in per cent
M84 S30                                              ; Set idle timeout
M584 X0.1 Y0.2 Z0.3:0.4:0.5:1.2 E0.0                 ; set drive mapping
M671 X-125:-125:1125:1125 Y100:900:900:100 S7            ; leadscrews at left (connected to Z) and right (connected to E1) of X axis


; Axis Limits
M208 X0 Y0 Z0 S1                                     ; set axis minima
M208 X1000 Y1000 Z1100 S0                               ; set axis maxima

; Endstops
M574 X1 S3 F0 R0                                          ; configure sensorless endstop for low end on X
M574 Y1 S3 F0 R0                                          ; configure sensorless endstop for low end on Y
M574 X1 Y1 S3                               ; Set endstops controlled by motor load detection
M574 Z1 S2                                           ; configure Z-probe endstop for low end on Z
M915 X Y S2 R0 F0 	                    ; set X and Y to sensitivity 7, do nothing when stall, unfiltered

; Z-Probe
M950 S0 C"io7.out"                           ; create servo pin 0 for BLTouch
M558 P9 C"^io7.in" H5 F120 T6000             ; set Z probe type to bltouch and the dive height + speeds
G31 P500 X0 Y0 Z2.65                          ; set Z probe trigger value, offset and trigger height
M557 X25:955 Y25:955 S150                             ; define mesh grid

; Heaters
M308 S0 P"temp1" Y"thermistor" T100000 B4725          ; configure sensor 0 as thermistor on pin temp1
M950 H0 C"out1" T0                                   ; create bed heater output on out1 and map it to sensor 0
M307 H0 B1 S1.00                                     ; enable bang-bang mode for the bed heater and set PWM limit
M140 H0                                              ; map heated bed to heater 0
M143 H0 S120                                         ; set temperature limit for heater 0 to 120C
M308 S1 P"temp2" Y"pt1000"                           ; configure sensor 1 as thermistor on pin temp0
M950 H1 C"out2+out3" T1                                   ; create nozzle heater output on out0 and map it to sensor 1
M307 H1 B0 S1.00                                     ; disable bang-bang mode for heater  and set PWM limit

; Fans
M950 F0 C"out8" Q500                               ; create fan 0 on pin out6 and set its frequency
M106 P0 S0 H-1 C"Part Cooling"                                       ; set fan 0 value. Thermostatic control is turned off
M950 F1 C"out9" Q500                               ; create fan 0 on pin out6 and set its frequency
M106 P1 S0 H-1 C"Part Cooling"                                       ; set fan 0 value. Thermostatic control is turned off
M950 F2 C"out7" Q500                                ; create fan 1 on pin out7 and set its frequency
M106 P2 S1 H1 T45                                    ; set fan 1 value. Thermostatic control is turned on
M950 F5 C"1.out6" Q500                                 ; create fan 1 on pin out7 and set its frequency
M106 P5 S1 H100 T15                                    ; set fan 1 value. Thermostatic control is turned on
M950 F3 C"1.out7" Q500                                 ; create fan 1 on pin out7 and set its frequency
M106 P3 S1 H100 T15                                    ; set fan 1 value. Thermostatic control is turned on
M950 F4 C"1.out8" Q500                                 ; create fan 1 on pin out7 and set its frequency
M106 P4 S1 H100 T15                                    ; set fan 1 value. Thermostatic control is turned on


; Tools
M563 P0 D0 H1 F0:1                                     ; define tool 0
G10 P0 X0 Y0 Z0                                      ; set tool 0 axis offsets
G10 P0 R0 S0                                         ; set initial tool 0 active and standby temperatures to 0C

; Custom settings are not defined

; Miscellaneous
M591 D0 P2 C"io1.out" S1 ; filament monitor connected to E0 endstop
M911 S22 R23.5 P"M913 X0 Y0 G91 M83 G1 Z3 E-5 F1000" ; set voltage thresholds and actions to run on power loss
M570 H1 P10 T15 S999
M501; 

[jay_s_uk]

@wdenker I guess it doesn't like the Z drivers being spread across the mainboard and CAN board. Best move all Z drivers on to one and move Z or Y onto the 3HC

[wdenker]

@jay_s_uk any ideas on the filament error I get literally every 30 seconds no matter no filament movement?

[wdenker]

@wdenker can't even get it to report 3 out of 4 times.

12/20/2023, 4:25:15 PM	M591 D0
12/20/2023, 4:25:12 PM	M591 D0
Simple filament sensor on pin (io1.out,serial1.tx), enabled, output high when no filament, filament present: no
12/20/2023, 4:25:00 PM	M591 D0
12/20/2023, 4:24:59 PM	M591 D0
12/20/2023, 4:24:41 PM	M591 D0

[jay_s_uk]

@wdenker it probably needs connecting to a .in rather than a .out

[wdenker]

@jay_s_uk we've tried both in and out.

[jay_s_uk]

@wdenker can you confirm your wiring, ideally with pictures , and what type of filament sensor it is?

[wdenker]

@jay_s_uk ah you were right. We had to switch it to 5v vs 3.3 and didn't have it on in after we swapped to the 5v. So all of my issues are resolved at this point.

[wdenker]

@wdenker Well I got ahead of myself still getting the error just not as often.

[wdenker]

@jay_s_uk Here are the pics. I have also updated config to reflect going to io2.in vs out

[wdenker]

@Phaedrux any ideas?

[droftarts]

@wdenker on Duet 3 boards, io.out pins can be used as inputs, but have no series resistor to offer voltage protection, so are only 3.3V tolerant. It is possible you have damaged the 3HC connecting a 5V endstop to an io.out pin.

Have you tried a different filament sensor? It is quite possible that the microswitch or wiring is faulty, or could be picking up interference from motor or heater wiring.

Ian

[jay_s_uk]

@wdenker are you powering the 5v_ext? have you tried using it with 3.3v as according to the trianglelab docs it also works with that

[wdenker]

@jay_s_uk we have tried the 3.3 on the duet and it does not work so we figured we have to use the 5 volt.

[jay_s_uk]

@wdenker if it doesn't work with 3.3v, which the manufacturer indicates it should, then i guess theres an issue with it

[wdenker]

@droftarts I would think that I would have only damaged that one port if that was the case. I have tried multiple ports to validate that.

[wdenker]

@jay_s_uk no none of them work with the 3.3 manufacturer claims they are 3.5 from everything I've seen and I have five working ones that I tried on the 3.3 and moved over to the duex 5 And they all work with the 5 volt.

[wdenker]

@jay_s_uk The other thing I am curious about is if the sensor number out of range error in the M98 p"config.g" if that may be somehow causing it but it doesn't give any reference to what is out of range and there are 3.

[jay_s_uk]

@wdenker your sensor number out of range is to do with the way you've set your thermostatic fans up. H100 etc isn't valid