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    Fans vs Berd-Air

    Scheduled Pinned Locked Moved
    Smart effector for delta printers
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    • mrehorstdmdundefined
      mrehorstdmd
      last edited by

      The driver I'm using has a PWM input pin, but when I tested it on the printer I just PWM'd the power input to the driver. It would probably be better to use the PWM pin.

      Of course, they don't provide any specs on the PWM input pin level. I would assume it is a 5V logic level input since there's some 5V parts and a regulator on the board. Maybe compatible with 3V?

      https://drmrehorst.blogspot.com/

      1 Reply Last reply Reply Quote 0
      • samlogan87undefined
        samlogan87
        last edited by

        Hi @MSquared and @klcjr89,

        I was just wondering how your guys brushless pumps are going? I am looking at using either one of them or the berd air pumps. Since it looks like from the age of the posts that they have been running for a while, what are your preferences as to which is better? Have the brushless ones lasted being driven by pwm?

        Kind Regards,
        Sam

        Custom Core-XY

        1 Reply Last reply Reply Quote 0
        • brandonhundefined
          brandonh
          last edited by

          @mrehorstdmd said in Fans vs Berd-Air:

          Printed centrifugal blower/compressor.

          Same question here.. any long-term experience updates?

          1 Reply Last reply Reply Quote 0
          • c310undefined
            c310
            last edited by c310

            i found that

            70% of berd-air noise is from pump air flow
            30% is from the motor

            there are simple solutions for both

            Motor noise
            use flex mount. for myself i made this one
            there are other mounts with even vibration-canceling ones, but require more space. most simple solution (even no print needed) is to hang the motor on the rubber band 🙂

            AND use 22500 Hz PWM frequency. as a bonus this trick also keeps pump motor cold 🆒

            Pump airflow noise
            use silencers my design makes it silent. very silent. it is a bit tricky to print, but once printed, you will be surprised 🙂

            Phaedruxundefined 1 Reply Last reply Reply Quote 2
            • deckingmanundefined
              deckingman @klcjr89
              last edited by

              @klcjr89 The flow rate in the data you posted is in H/L which I read as Hours per Litre. I'm assuming that's a typo and should be Litres/Hour. (Or does it really take >600 hours to shift one Litre of air ☺ ).

              Ian
              https://somei3deas.wordpress.com/
              https://www.youtube.com/@deckingman

              1 Reply Last reply Reply Quote 0
              • Phaedruxundefined
                Phaedrux Moderator @c310
                last edited by

                @c310 said in Fans vs Berd-Air:

                my design

                Link is broken.

                Z-Bot CoreXY Build | Thingiverse Profile

                Phaedruxundefined 1 Reply Last reply Reply Quote 0
                • laelundefined
                  lael
                  last edited by

                  ok, so this is an old post, but it seems to be the most popular on google and useful. Does anyone have any reports on how their berd air systems have held up over time? Have they been excellent or a waste of time? How is their reliability?

                  Does anyone have any followup data on the brushless aliexpress pump listed? It looks like the choice I am most tempted by at the moment.

                  Surgikillundefined 1 Reply Last reply Reply Quote 0
                  • Phaedruxundefined
                    Phaedrux Moderator @Phaedrux
                    last edited by

                    @Phaedrux said in Fans vs Berd-Air:

                    @c310 said in Fans vs Berd-Air:

                    my design

                    Link is broken.

                    Hey look the link is working now.

                    https://www.thingiverse.com/thing:3429324

                    Z-Bot CoreXY Build | Thingiverse Profile

                    1 Reply Last reply Reply Quote 0
                    • Surgikillundefined
                      Surgikill @lael
                      last edited by

                      @lael I just picked up a brushed system from the makerhive. Much cheaper than the brushless option. I might see if I can make the pump brushless at some point, but for now it's working great. I made my own air mount with some brass tube from Lowe's. Quieter and much easier to work with.

                      lord binkyundefined 1 Reply Last reply Reply Quote 0
                      • lord binkyundefined
                        lord binky @Surgikill
                        last edited by

                        @Surgikill I'm curious what size brass tubing you use? I've tried using small hobby brass tubing and even packing the tube with salt powder it would still collapse in on itself in bad ways when i'd try to bend it. I'd much rather use brass than aluminum since the brass would deform without tearing/ breaking as easy as the aluminum, and the akuminum gets more break prone after exlosure to hotend buuut i have not been able to shape it without issues.

                        Hergonowayundefined deckingmanundefined Surgikillundefined 3 Replies Last reply Reply Quote 0
                        • Hergonowayundefined
                          Hergonoway @lord binky
                          last edited by Hergonoway

                          @lord-binky don't use salt, use electric wire. Put it in the tube, bend it and pull the wire. For example, iirc, K&S soft brass (something like 8121) tube is a perfect match for heater cartridge electric wire gauge.

                          Edit: yes heater cartridge cable perfect fit 8121 K&S soft brass tube

                          IMG_1864.jpg

                          Delta goes BrrrRRRRrrrrrRRRRrrr

                          1 Reply Last reply Reply Quote 0
                          • deckingmanundefined
                            deckingman @lord binky
                            last edited by

                            @lord-binky said in Fans vs Berd-Air:

                            @Surgikill I'm curious what size brass tubing you use? I've tried using small hobby brass tubing and even packing the tube with salt powder it would still collapse in on itself in bad ways when i'd try to bend it. I'd much rather use brass than aluminum since the brass would deform without tearing/ breaking as easy as the aluminum, and the akuminum gets more break prone after exlosure to hotend buuut i have not been able to shape it without issues.

                            Invest in a small tube bender (min version of what plumbers use to bend pipes). Something like this https://www.amazon.co.uk/Tubing-Bender-Degrees-Manual-Bending/dp/B088H1MHWN/ref=sr_1_7?adgrpid=119993429162&dchild=1&gclid=Cj0KCQjwi7yCBhDJARIsAMWFScPk-xcgly9PRIz5mgxBPKlnamYT_OstJqT7pmfj1g5J3HHZ2Dz1Xs8aAohjEALw_wcB&hvadid=501516551233&hvdev=c&hvlocphy=9046150&hvnetw=g&hvqmt=e&hvrand=14776184315352084993&hvtargid=kwd-295847543910&hydadcr=1596_1935511&keywords=small+tube+bender&qid=1615808871&sr=8-7

                            Ian
                            https://somei3deas.wordpress.com/
                            https://www.youtube.com/@deckingman

                            1 Reply Last reply Reply Quote 0
                            • Surgikillundefined
                              Surgikill @lord binky
                              last edited by

                              @lord-binky I didn't bend the tube. I just made jigs to drill it, then glued it into a tusk mount.

                              1 Reply Last reply Reply Quote 0
                              • lord binkyundefined
                                lord binky
                                last edited by

                                Thanks, I'll try again with some of the cloth covered wire and see if that won't get stuck. I used jig's and spring tube benders which worked ok for the aluminum but that brass I tried before was just determined to fold in on itself.

                                1 Reply Last reply Reply Quote 0
                                • jens55undefined
                                  jens55
                                  last edited by

                                  A wild suggestion ... try freezing some water in it and then do the spring tube bender thing. I have not tried that myself, just read about it.

                                  1 Reply Last reply Reply Quote 0
                                  • c310undefined
                                    c310
                                    last edited by

                                    try tube bender https://www.thingiverse.com/thing:2869014

                                    and my tube drilling mask https://www.thingiverse.com/thing:3608733

                                    perhaps other berd-air useful parts :

                                    Silencer https://www.thingiverse.com/thing:3429324
                                    motor holder https://www.thingiverse.com/thing:3429374

                                    1 Reply Last reply Reply Quote 0
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