What would you build if you were starting again now?

opentoideas

Delta is tempting my main issue is spending the money on the materials to do it right in the first place which I know is the best way to go but I suspect I will probably end up trying to start with a working machine then upgrade it to (hopefully) make it close to what I want.

I was having a look around and if I got something like an Anycubic Predator it should at least work to start with and it seems to be at least a solid frame. I could then slowly spend the money I should have spent in the first place to make it better. the electronics are rubbish but then seeing as I am here its no surprise how to resolve that problem and then linear rails, rods and smart effector might make it the basis for a good machine in the end...

the biggest problem is the initial outlay. from the Blog DC42 posted while his machine I have no doubt is far superior I cant justify £1k initial outlay but a few hundred then a few hundred more LOL I might get away with sneaking that past the wife!

deckingman

@o_lampe said in What would you build if you were starting again now?:

A big plus for Deltas here, they only need 3 steppers for the whole motion system, where others use 3 steppers only for Z-axis.

I can't buy that argument. People might choose to use multiple Z motors but that's a personal choice and a single motor driving multiple screws is a perfectly viable solution, even with a large heavy build plate. So whether it be Cartesian, or CoreXY then 3 motors are perfectly viable for X, Y and Z. My personal preference is CoreXY because for all moves other than 45 degree infill, then both motors contribute to motion. And for those 45 degree moves which use a single motor, there is an increase in available torque due to the gearing effect of the belt path.

PaulHew

@zapta May I reccomend you use the single MGN12 rail for X, unless you already have, using dual MGN9's were causing a torsion.
The 'clicky' probe as opposed to the inductive, or there is a MGN12 BLT mount for the AfterBurner.

I was going to rebuild mine with a 1LC and mini5+ and the expansion board, but lost faith with the gantry.
As I mentioned above, the gantry is doing too much.X/Y/Z on rubber bands!

Hope yours works well.

zapta

@dc42 said in What would you build if you were starting again now?:

The Duet 3 Mini + 2-driver expansion doesn't use CAN, the expansion is a daughter board.

That's a good combination, thanks, I will look into it, and indeed direct interface between the MCU and all the 7 drivers. My original plan was to first build a stock Voron (Spider + SBC) and then mod it but may go directly with Duet.

Any reason why not using the Mini+2 for Voron 2.4?

zapta

@droftarts said in What would you build if you were starting again now?:

While there is a market for standalone boards with 7+ drivers, it's not a big one. Most machines still only use 4 or 5 drivers.

The Chinese vendor address it by using plugged in driver modules. This way you pay only for what you use. On the down side, it looks ghetto.

@PaulHew, I already assembled the X with two stock rails, but will look for mods once the base configuration will work.

pixelpieper

@zapta I run this very combination together with a 1LC V1.1 toolboard, works extremely well.

pixelpieper

@zapta a TMC2209 is about 1.5$ on digikey if you buy large enough quantities and can be SMD assembled while soldering the stepstick headers is fairly expensive - I doubt there are huge savings by keeping the drivers of the PCB.

o_lampe

@deckingman said in What would you build if you were starting again now?:

@o_lampe said in What would you build if you were starting again now?:

A big plus for Deltas here, they only need 3 steppers for the whole motion system, where others use 3 steppers only for Z-axis.

I can't buy that argument. People might choose to use multiple Z motors but that's a personal choice and a single motor driving multiple screws is a perfectly viable solution, even with a large heavy build plate. So whether it be Cartesian, or CoreXY then 3 motors are perfectly viable for X, Y and Z. My personal preference is CoreXY because for all moves other than 45 degree infill, then both motors contribute to motion. And for those 45 degree moves which use a single motor, there is an increase in available torque due to the gearing effect of the belt path.

Point taken; we don't have to use more than one Z-driver. But the real life tells a different story.
Some even use two X and Y motors, it must be an unknown virus

deckingman

@o_lampe said in What would you build if you were starting again now?:

@deckingman said in What would you build if you were starting again now?:

@o_lampe said in What would you build if you were starting again now?:

A big plus for Deltas here, they only need 3 steppers for the whole motion system, where others use 3 steppers only for Z-axis.

I can't buy that argument. People might choose to use multiple Z motors but that's a personal choice and a single motor driving multiple screws is a perfectly viable solution, even with a large heavy build plate. So whether it be Cartesian, or CoreXY then 3 motors are perfectly viable for X, Y and Z. My personal preference is CoreXY because for all moves other than 45 degree infill, then both motors contribute to motion. And for those 45 degree moves which use a single motor, there is an increase in available torque due to the gearing effect of the belt path.

Point taken; we don't have to use more than one Z-driver. But the real life tells a different story.
Some even use two X and Y motors, it must be an unknown virus

It has been known for people to fit extruders on additional gantries on Delta printers, such that they follow the Z axis. So even Delta style printers are not immune from the "additional motor virus".

dc42

It is because there are several types of machines that need more than the usual number of motors that we decided to make the Duet 3 Mini capable of driving 7 motors before needing CAN expansion. We originally designed it for 8 motors using a 3-driver daughter board, but we ran out of microcontroller pins to control the 8th motor.

However, on a Voron or similar machine with direct drive extruder, using a CAN-connected tool board on the print head to connect the extruder motor, heater, thermistor, hot end fan, print cooling fan, Z probe, X endstop and accelerometer saves a lot of wires.

DIY-O-Sphere

@dc42
With the restriction that the voron (2.4) uses an inductive sensor, and that is currently not yet supported.
This is exactly the point at which I gave a friend the recommendation for toolboard and mini and he now has to lay 3 additional wires.

dc42

@diy-o-sphere said in What would you build if you were starting again now?:

With the restriction that the voron (2.4) uses an inductive sensor, and that is currently not yet supported.

I can think of no reason why you can't connect an inductive sensor to a tool board, in the same way that you would connect one to a Duet 3 main board.

opentoideas

so what are the inherent strengths and weaknesses of the current options?

Delta - tall for the build height reliable and proven looks like multi head printing is tricky though not impossible

CoreXY - strong structure but quite large footprint for the build area. long belts and multiple idlers "may" introduce errors as it wears

CroXY - looks the strongest again bigger footprint for the build area penalty for strength is the greater moving mass and complexity of multiple motors

these are the few things I have noticed but they are less important than reliability and print quality. speed is always welcome but subservient to print quality

DIY-O-Sphere

@dc42
https://duet3d.dozuki.com/Wiki/Duet_3_firmware_configuration_limitations#Section_Semi_permanent_limitations
"Z probes connected to expansion or tool boards are limited to types 8 and 9."
Or have I misunderstood something?

Edit:
Got it...Typ8 is similar to Typ5,,,should work....

sebkritikel

@opentoideas said in What would you build if you were starting again now?:

so what are the inherent strengths and weaknesses of the current options?
CoreXY - strong structure but quite large footprint for the build area. long belts and multiple idlers "may" introduce errors as it wears

these are the few things I have noticed but they are less important than reliability and print quality. speed is always welcome but subservient to print quality

Instead of a CoreXY, why not an equal volume 'cartesian' (not to be confused with a bed-slinger) printer?

Arguably simpler belt and drive component routing (X moves in X, Y in Y, Z in Z)
Shorter belt segments (lengths are only ~2x a single axis length)
Equally strong/rigid structure
Marginally heavier gantry moving in the Y directions (since you're moving the X axis stepper)

opentoideas

@sebkritikel

No reason, I would put that into the CroXY camp though as the geometry is more of a match just without the second arm but its semantics.

I was just going for the general machine types as there are many different designs in each camp but allong similar principles that i would think the strengths and weaknesses would hopefully match.

Like I said those were just my simple and uneducated views and by no means exhaustive or even correct, just a starting point and I am hoping those with knowledge and experience can explain what the benefits and weaknesses are as they see them.

The more I have thought about it the more I think about DC42's mention that his delta has been running years with the least trouble and while there are many many designs that work in complex and interesting ways the delta at least in terms of mechanical components is simple tried and tested....

This led me to ask the question why all these new super complex machines? Why are they so popular when the delta just works?

fcwilt

@opentoideas said in What would you build if you were starting again now?:

This led me to ask the question why all these new super complex machines? Why are they so popular when the delta just works?

Well I don't consider my printers "super complex". Yes, one has 6 steppers (1 X, 2 Y, 3Z) but it does what I want it to. I have no multiple tool printers.

I started with three mini-deltas and then got a classic Cartesian, an FT5. The FT5 print quality was so much better that I gave up trying to get the deltas to generate the prints I wanted and disposed of them.

Frederick

pixelpieper

@diy-o-sphere I have an inductive Superpinda on my V2 connected to the 1LC, works beautifully.

opentoideas

@fcwilt ok perhaps not super complex but mechanically a delta is almost as simple as it gets and I suspect as a result needs to be a far higher tollerance to ensure everything works. Kits from china are less likely to be as high a tollerance as needed and would make the setup challenging but once done or corrected its not got much to go wrong or out of allignment.

With everything at right angles I can see the box design being easier to get correct but there are a lot of moving parts all wearing differently so tweaking and maintenance may be a long term issue.

Again just thoughts that spring to mind not experience of the machines talking

dc42

@opentoideas said in What would you build if you were starting again now?:

This led me to ask the question why all these new super complex machines? Why are they so popular when the delta just works?

The delta is great if you just want one tool with a single Bowden extruder. Some users have also built deltas using light-weight direct drive extruders (which is becoming more practical now that there are more light-weight extruders, such as the Orbiter), and others use flying extruders. But if you want to go muti-head, it's easier using Cartesian and CoreXY designs. That said, another user has posted details of a tool-changing delta on this forum.