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    [Revo] New hot end system from E3D?

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    • o_lampeundefined
      o_lampe @bricor
      last edited by

      @bricor @dc42
      They're using a PTC heater element, wondering how that will cooperate with RRF PID tuning?

      achrnundefined jay_s_ukundefined 2 Replies Last reply Reply Quote 0
      • achrnundefined
        achrn @o_lampe
        last edited by

        I wonder whether the coupling between heater element and sensor (all in one integrated unit) will be tighter than between heater element and nozzle (noting also that the nozzles seems a loosish fit in the heater element - I see a spring apparently to keep things from completely loose).

        But I expect E3D have some idea that it works...

        weed2allundefined SIamundefined 2 Replies Last reply Reply Quote 0
        • deckingmanundefined
          deckingman @zapta
          last edited by

          @zapta said in New hot end system from E3D?:

          Without cheap clones and imitations, at this price it will be a niche product, like Slice's. Weather we like it or not, it's the cheap Chinese products that create the wide adoption and a rich eco system.

          If it wasn't for cheap clones, the genuine original product would be cheaper and need not be a niche product. It's the cheap clones that drive up the price of the genuine original and stifle innovation. It costs money to design and develop a new product. That R&D cost can be amortised over a number of unit sales. Let's say for example that it costs a company 10,000 in R&D costs to develop an idea. If that company can sell 10,000 units, then they would only need to charge 1.00 per unit to get their costs back. But if they only sell 100 units, then they would need to charge 100.00 per unit just to get their R&D costs back. So when cloners come along and steal their ideas, they have no such R&D costs, so they can undercut the original, which drives down sales of the original making the cost differential greater.

          Cloners are not interested in developing new products - why should they when they can steal other peoples ideas for nothing? So why would any company spend money on R&D if they can never get that money back?

          A case in point. I've spent 2 years attempting to develop a 6 input hot end - probably about 10 hours a week on average. That's 1000 hours of my time @ say a modest £10 per hour = £10,000 for labour. Then I bought a small lathe and milling machine plus tooling so another £2,000 or so. So if this ever went to market, I would want get that £12,000 back. But I know that I could never sell enough units at a reasonable enough price to recoup that cost because a Chinese cloner would steal my design and so could sell them for less. So if ever I get this thing working, I will take the design to my grave rather then let a thief profit from it.

          I often wonder how many other innovative ideas are sitting around which will never be bought to market for the same reasons.

          Ian
          https://somei3deas.wordpress.com/
          https://www.youtube.com/@deckingman

          zaptaundefined 1 Reply Last reply Reply Quote 3
          • jay_s_ukundefined
            jay_s_uk @o_lampe
            last edited by

            @o_lampe I've had no issues tuning my beta unit

            Owns various duet boards and is the main wiki maintainer for the Teamgloomy LPC/STM32 port of RRF. Assume I'm running whatever the latest beta/stable build is

            1 Reply Last reply Reply Quote 0
            • Diamondbackundefined
              Diamondback
              last edited by

              @o_lampe said in New hot end system from E3D?:

              @bricor @dc42
              They're using a PTC heater element, wondering how that will cooperate with RRF PID tuning?

              I did not notice any difference to "normal" heaters, it worked just fine.

              zaptaundefined 1 Reply Last reply Reply Quote 0
              • zaptaundefined
                zapta @Diamondback
                last edited by

                @diamondback said in New hot end system from E3D?:

                I did not notice any difference to "normal" heaters, it worked just fine.

                When you run the Duet's PID, did it report a lower 'max temperature' due to the PTC?

                The PTC is represented as a safety feature that limits the max temp in case the power mostfet get stuck in on state.

                Diamondbackundefined 1 Reply Last reply Reply Quote 0
                • Gixxerfastundefined
                  Gixxerfast
                  last edited by

                  From what I've read from devs on the Voron discords who have had pre-release versions for quite some time now, I will probably get one as soon as I can. They are very happy with them.

                  I can pay a bit premium buying from a European company as with Bondtech and Duet as long they offer functionality and just aren't patent trolls or marketing...

                  Voron V2.4 (#1317) with Duet 3 Mini5+ Wifi and 1LC v1.1 Toolboard
                  Voron V0.1 (#637) with Duet 3 Mini 5+ Wifi and 1LC v1.2 Toolboard
                  Ender 3 Pro with BTT SKR-2 + RRF

                  1 Reply Last reply Reply Quote 0
                  • zaptaundefined
                    zapta @deckingman
                    last edited by zapta

                    @deckingman said in New hot end system from E3D?:

                    ... the genuine original product would be cheaper and need not be a niche product.

                    It depends. If you have government protection for your product, maximizing profit doesn't necessary means maximizing the user base (at a lower per unit cost).

                    'innovations' are dime a dozen and if they will chose to be expensive and protected, they will lose the community.

                    As for this new product, my understanding that the main selling points are ease of changing nozzles and high flow rate, and if they will be found attractive to the market (I am not sure about that), people will find non infringing ways to provide them.

                    This is by no mean a criticism of E3D. They have the right to chose any legal business model they want.

                    DIY-O-Sphereundefined 1 Reply Last reply Reply Quote 0
                    • Diamondbackundefined
                      Diamondback @zapta
                      last edited by

                      @zapta RRF does not seem to notice that, it still warns me about a massively high temp (I haven't really tested how high it can go past 290°C, did not want to risk any damage or bake the silicone sock)

                      zaptaundefined o_lampeundefined 2 Replies Last reply Reply Quote 0
                      • DIY-O-Sphereundefined
                        DIY-O-Sphere @zapta
                        last edited by

                        @zapta
                        I wonder if E3D was in any way "inspired" by the maxiwatt heater. It definitely looks very similar...

                        (UTC+1)

                        zaptaundefined 1 Reply Last reply Reply Quote 0
                        • weed2allundefined
                          weed2all @achrn
                          last edited by weed2all

                          @achrn no issue tunning on my beta unit!

                          https://www.thingiverse.com/weed2all/designs

                          achrnundefined 1 Reply Last reply Reply Quote 0
                          • zaptaundefined
                            zapta @Diamondback
                            last edited by

                            @diamondback, maybe the curve 'bend' does at a higher temperature.

                            PTC elements are used in most hot glue guns, eliminating the need for active control system. As a result, they take much longer than needed to heat because the power reduction starts to take affect very early. Here, they are targeting higher temperatures and have active control system so may have a PTC with a much higher infliction temperature.

                            A video by Nero3D also suggests that the Revo hot ends has lower thermal mass which results in faster heating and cooling.

                            Diamondbackundefined akstrfnundefined 2 Replies Last reply Reply Quote 0
                            • zaptaundefined
                              zapta @DIY-O-Sphere
                              last edited by zapta

                              @diy-o-sphere said in New hot end system from E3D?:

                              I wonder if E3D was in any way "inspired" by the maxiwatt heater. It definitely looks very similar...

                              Looks very similar 😉

                              They didn't disclose yet what their patent applications cover. Can be any aspect of the design. I would guess something related to the quick release/change since it may be a good selling point and start a trend.

                              EDIT: @diy-o-sphere,m maybe E3D purchase their new heaters from maxiwhatt, who knows.

                              1 Reply Last reply Reply Quote 0
                              • hackinistratorundefined
                                hackinistrator
                                last edited by

                                when i first saw the images of it , i thought it is some kind of quick disconnect mechanism to push the nozzle in . Now i realize it the same threaded nozzle , but now its much longer and has an integrated heat break .

                                1 Reply Last reply Reply Quote 0
                                • oliofundefined
                                  oliof @plasticfactory
                                  last edited by

                                  @plasticfactory no, the heater block is held in place by a spring.

                                  <>RatRig V-Minion Fly Super5Pro RRF<> V-Core 3.1 IDEX k*****r <> RatRig V-Minion SKR 2 Marlin<>

                                  1 Reply Last reply Reply Quote 0
                                  • o_lampeundefined
                                    o_lampe @Diamondback
                                    last edited by

                                    @diamondback @jay_s_uk
                                    It would be interesting to see tuning results made with different target temps. That's probably the only way to tell any difference between PTC or linear resistance heaters.
                                    My gutt feeling tells me, you can't just tune for PLA-temp and expect same stable result at ABS- or higher temps.

                                    1 Reply Last reply Reply Quote 0
                                    • SIamundefined
                                      SIam @achrn
                                      last edited by

                                      @achrn said in New hot end system from E3D?:

                                      But I expect E3D have some idea that it works...

                                      I would say yes, I have no issues with the new hot end it's small it's fast, and it works very fine

                                      Hypercube-Evolution-Hybrid, Piezo Orion, Orbiter
                                      Duet WiFi 1.02 or later + DueX5
                                      RepRapFirmware for Duet 2 WiFi/Ethernet 3.4.0beta4 (2021-09-27 11:30:36)
                                      Duet WiFi Server: 1.26
                                      Duet Web Control 3.4.0beta4 (2021-09-27)

                                      1 Reply Last reply Reply Quote 0
                                      • Diamondbackundefined
                                        Diamondback @zapta
                                        last edited by

                                        @zapta said in New hot end system from E3D?:

                                        @diamondback, maybe the curve 'bend' does at a higher temperature.

                                        PTC elements are used in most hot glue guns, eliminating the need for active control system. As a result, they take much longer than needed to heat because the power reduction starts to take affect very early. Here, they are targeting higher temperatures and have active control system so may have a PTC with a much higher infliction temperature.

                                        A video by Nero3D also suggests that the Revo hot ends has lower thermal mass which results in faster heating and cooling.

                                        In Sanjay's interview with Vector3D, he mentioned that the heater maxes out with a "mild glow" at the very worst case (using a 12V heater with a 36V supply), so yea, very likely that at 300C nothing crazy happens yet. However, you ca see that the avg PWM is higher than "normal" heaters.

                                        @o_lampe said in New hot end system from E3D?:

                                        @diamondback @jay_s_uk
                                        It would be interesting to see tuning results made with different target temps. That's probably the only way to tell any difference between PTC or linear resistance heaters.
                                        My gutt feeling tells me, you can't just tune for PLA-temp and expect same stable result at ABS- or higher temps.

                                        I have various stages of this on my TC and they are all tuned for 240°C. I've had no issues with stability with that tuning in the range that I usually print in (210°C to 290°C)
                                        The super quick response times usually help PID controls to oscillate at higher frequencies, ie less visible.

                                        1 Reply Last reply Reply Quote 0
                                        • achrnundefined
                                          achrn @weed2all
                                          last edited by

                                          @weed2all said in New hot end system from E3D?:

                                          @achrn no issue tunning on my beta unit!

                                          Thanks. Having now seen more photos (and video) there seems to be a nice large metal-metal face between the top face of the nozzle's enlarged 'head' and the bottom face of the heater (assuming normal downwards-facing-nozzle orientation), which will have the spring keeping it in contact (and stay in contact with differential heating / expansion).

                                          Diamondbackundefined 1 Reply Last reply Reply Quote 0
                                          • Diamondbackundefined
                                            Diamondback @achrn
                                            last edited by

                                            @achrn said in New hot end system from E3D?:

                                            @weed2all said in New hot end system from E3D?:

                                            @achrn no issue tunning on my beta unit!

                                            Thanks. Having now seen more photos (and video) there seems to be a nice large metal-metal face between the top face of the nozzle's enlarged 'head' and the bottom face of the heater (assuming normal downwards-facing-nozzle orientation), which will have the spring keeping it in contact (and stay in contact with differential heating / expansion).

                                            That's correct.

                                            zaptaundefined 1 Reply Last reply Reply Quote 0
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