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    [Revo] New hot end system from E3D?

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    • DIY-O-Sphereundefined
      DIY-O-Sphere @zapta
      last edited by

      @zapta
      I wonder if E3D was in any way "inspired" by the maxiwatt heater. It definitely looks very similar...

      (UTC+1)

      zaptaundefined 1 Reply Last reply Reply Quote 0
      • weed2allundefined
        weed2all @achrn
        last edited by weed2all

        @achrn no issue tunning on my beta unit!

        https://www.thingiverse.com/weed2all/designs

        achrnundefined 1 Reply Last reply Reply Quote 0
        • zaptaundefined
          zapta @Diamondback
          last edited by

          @diamondback, maybe the curve 'bend' does at a higher temperature.

          PTC elements are used in most hot glue guns, eliminating the need for active control system. As a result, they take much longer than needed to heat because the power reduction starts to take affect very early. Here, they are targeting higher temperatures and have active control system so may have a PTC with a much higher infliction temperature.

          A video by Nero3D also suggests that the Revo hot ends has lower thermal mass which results in faster heating and cooling.

          Diamondbackundefined akstrfnundefined 2 Replies Last reply Reply Quote 0
          • zaptaundefined
            zapta @DIY-O-Sphere
            last edited by zapta

            @diy-o-sphere said in New hot end system from E3D?:

            I wonder if E3D was in any way "inspired" by the maxiwatt heater. It definitely looks very similar...

            Looks very similar 😉

            They didn't disclose yet what their patent applications cover. Can be any aspect of the design. I would guess something related to the quick release/change since it may be a good selling point and start a trend.

            EDIT: @diy-o-sphere,m maybe E3D purchase their new heaters from maxiwhatt, who knows.

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            • hackinistratorundefined
              hackinistrator
              last edited by

              when i first saw the images of it , i thought it is some kind of quick disconnect mechanism to push the nozzle in . Now i realize it the same threaded nozzle , but now its much longer and has an integrated heat break .

              1 Reply Last reply Reply Quote 0
              • oliofundefined
                oliof @plasticfactory
                last edited by

                @plasticfactory no, the heater block is held in place by a spring.

                <>RatRig V-Minion Fly Super5Pro RRF<> V-Core 3.1 IDEX k*****r <> RatRig V-Minion SKR 2 Marlin<>

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                • o_lampeundefined
                  o_lampe @Diamondback
                  last edited by

                  @diamondback @jay_s_uk
                  It would be interesting to see tuning results made with different target temps. That's probably the only way to tell any difference between PTC or linear resistance heaters.
                  My gutt feeling tells me, you can't just tune for PLA-temp and expect same stable result at ABS- or higher temps.

                  1 Reply Last reply Reply Quote 0
                  • SIamundefined
                    SIam @achrn
                    last edited by

                    @achrn said in New hot end system from E3D?:

                    But I expect E3D have some idea that it works...

                    I would say yes, I have no issues with the new hot end it's small it's fast, and it works very fine

                    Hypercube-Evolution-Hybrid, Piezo Orion, Orbiter
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                    • Diamondbackundefined
                      Diamondback @zapta
                      last edited by

                      @zapta said in New hot end system from E3D?:

                      @diamondback, maybe the curve 'bend' does at a higher temperature.

                      PTC elements are used in most hot glue guns, eliminating the need for active control system. As a result, they take much longer than needed to heat because the power reduction starts to take affect very early. Here, they are targeting higher temperatures and have active control system so may have a PTC with a much higher infliction temperature.

                      A video by Nero3D also suggests that the Revo hot ends has lower thermal mass which results in faster heating and cooling.

                      In Sanjay's interview with Vector3D, he mentioned that the heater maxes out with a "mild glow" at the very worst case (using a 12V heater with a 36V supply), so yea, very likely that at 300C nothing crazy happens yet. However, you ca see that the avg PWM is higher than "normal" heaters.

                      @o_lampe said in New hot end system from E3D?:

                      @diamondback @jay_s_uk
                      It would be interesting to see tuning results made with different target temps. That's probably the only way to tell any difference between PTC or linear resistance heaters.
                      My gutt feeling tells me, you can't just tune for PLA-temp and expect same stable result at ABS- or higher temps.

                      I have various stages of this on my TC and they are all tuned for 240°C. I've had no issues with stability with that tuning in the range that I usually print in (210°C to 290°C)
                      The super quick response times usually help PID controls to oscillate at higher frequencies, ie less visible.

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                      • achrnundefined
                        achrn @weed2all
                        last edited by

                        @weed2all said in New hot end system from E3D?:

                        @achrn no issue tunning on my beta unit!

                        Thanks. Having now seen more photos (and video) there seems to be a nice large metal-metal face between the top face of the nozzle's enlarged 'head' and the bottom face of the heater (assuming normal downwards-facing-nozzle orientation), which will have the spring keeping it in contact (and stay in contact with differential heating / expansion).

                        Diamondbackundefined 1 Reply Last reply Reply Quote 0
                        • Diamondbackundefined
                          Diamondback @achrn
                          last edited by

                          @achrn said in New hot end system from E3D?:

                          @weed2all said in New hot end system from E3D?:

                          @achrn no issue tunning on my beta unit!

                          Thanks. Having now seen more photos (and video) there seems to be a nice large metal-metal face between the top face of the nozzle's enlarged 'head' and the bottom face of the heater (assuming normal downwards-facing-nozzle orientation), which will have the spring keeping it in contact (and stay in contact with differential heating / expansion).

                          That's correct.

                          zaptaundefined 1 Reply Last reply Reply Quote 0
                          • zaptaundefined
                            zapta @Diamondback
                            last edited by

                            Does the Revo still use groove mount? (vs Slice style screws).

                            1 Reply Last reply Reply Quote 0
                            • jphillyundefined
                              jphilly
                              last edited by

                              It would be nice if e3d would get away from using structural heat breaks and groove mount. It does look like there might be a through hole/screw option for deltas just looking at their page. I assume it'll be priced around the mosquito's level but it's worse imo esp. with the non standard nozzles.

                              Diamondbackundefined 1 Reply Last reply Reply Quote 0
                              • Diamondbackundefined
                                Diamondback @jphilly
                                last edited by

                                @jphilly said in New hot end system from E3D?:

                                It would be nice if e3d would get away from using structural heat breaks and groove mount. It does look like there might be a through hole/screw option for deltas just looking at their page. I assume it'll be priced around the mosquito's level but it's worse imo esp. with the non standard nozzles.

                                Groove mount is only for backwards compatibility. The "real" product uses M12 thread mounting (Revo Micro)

                                E3D mentioned around 120$ for a full hotend with 4 nozzles.

                                jphillyundefined 1 Reply Last reply Reply Quote 0
                                • jphillyundefined
                                  jphilly @Diamondback
                                  last edited by

                                  @diamondback said in New hot end system from E3D?:

                                  E3D mentioned around 120$ for a full hotend with 4 nozzles.

                                  I was quite a bit off then, but I can't see the nozzles or heater being cheap to replace since they're a one off.

                                  I'm not sure about M12 staying put when changing nozzles. At least on my mosquitos it takes a fair bit of torque to loosen a cold nozzle and they're saying it'll be hand loosenable but who knows

                                  Dougal1957undefined Blacksheep99undefined 2 Replies Last reply Reply Quote 0
                                  • Dougal1957undefined
                                    Dougal1957 @jphilly
                                    last edited by

                                    @jphilly said in New hot end system from E3D?:

                                    @diamondback said in New hot end system from E3D?:

                                    E3D mentioned around 120$ for a full hotend with 4 nozzles.

                                    I was quite a bit off then, but I can't see the nozzles or heater being cheap to replace since they're a one off.

                                    I'm not sure about M12 staying put when changing nozzles. At least on my mosquitos it takes a fair bit of torque to loosen a cold nozzle and they're saying it'll be hand loosenable but who knows

                                    There has been lots of reports since launch from those that have been beta testing it for the last 10 months or so that are favourable so I don't really think we will have much to worry about as for the screw mount loosening they don't I have been using them since there first inception probably close on 4 years ago.

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                                    • akstrfnundefined
                                      akstrfn @zapta
                                      last edited by

                                      @zapta said in New hot end system from E3D?:

                                      PTC elements are used in most hot glue guns, eliminating the need for active control system. As a result, they take much longer than needed to heat because the power reduction starts to take affect very early. Here, they are targeting higher temperatures and have active control system so may have a PTC with a much higher infliction temperature.

                                      During my testing of PTC heated bed I found out that it is not true that it heats up slower and I tested just a few typed of PTC heaters. The heating curves can be very different from PTC to PTC and I hope E3D produces repeatable PTC heaters. I wanted one for my hotend for a long time.

                                      Semirelater to heater, does anyone know why aren't they putting cables upwards but sideways? So that bend of a cable would happen away from the heater which seems like a no brainer to me...

                                      achrnundefined 1 Reply Last reply Reply Quote 0
                                      • achrnundefined
                                        achrn @akstrfn
                                        last edited by

                                        @akstrfn said in New hot end system from E3D?:

                                        Semirelater to heater, does anyone know why aren't they putting cables upwards but sideways? So that bend of a cable would happen away from the heater which seems like a no brainer to me...

                                        I don't understanmd what you're advocating - if the cable emerged upwards they'd need to immediately bend through 90 degrees with a radius of something like 5mm (maybe less) to clear the heatsink. Emerging as they do, they can be routed with a hundreds of millimetre bend if you want.

                                        Or are you advocatinga cable passage cut through teh heatsink? Wouldn't taht potentially muck up air flows and risk chafing the cables?

                                        https://www.youtube.com/watch?v=OXcZtnzuPuA has some views with the covers off - there's soem decent-looking strain relief built in.

                                        akstrfnundefined 1 Reply Last reply Reply Quote 0
                                        • Blacksheep99undefined
                                          Blacksheep99 @jphilly
                                          last edited by

                                          @jphilly I was at TCT today and spoke to E3D, they said the nozzle/heat break would be about £15 which I think it very good. It was so easy to swap them out and when you see one next to a traditional hot end the old style looks so clunky!

                                          zaptaundefined 1 Reply Last reply Reply Quote 0
                                          • akstrfnundefined
                                            akstrfn @achrn
                                            last edited by

                                            @achrn heater with a bit bigger radius would allow for wires from it to emerge directly upwards and you could pack the wire at the back of the heatsink so no problem with airflow. If you look at a lot of hotend installations you will notice that they are bent immediately upwards (or even worse sideways) but luckily the wires are flexible however its still a reliable way to kill the heater if you often mess with the hotend. Actually I think that even v6 hotend install instructions had a warning about that but don't remember clearly... Another thing that I had problems with, is that during catastrophic failures (hits) hotend heater wires would get hit which would be much harder if they were upwards.

                                            achrnundefined 1 Reply Last reply Reply Quote 0
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