@droftarts so here's my code after making the changes: (this is 3.5.3-rc.1 in standalone mode)
config.g
; Configuration file for RepRapFirmware on Duet 3 Main Board 6XD
; executed by the firmware on start-up
;
; generated by RepRapFirmware Configuration Tool v3.5.4 on Thu Aug 29 2024 08:20:24 GMT-0500 (Central Daylight Time)
; General
M575 P1 S1 B57600 ; enable support for PanelDue
G90 ; absolute coordinates
M83 ; relative extruder moves
M550 P"MyPrinter" ; set hostname
; Declare global variables
M98 P"variables.g"
; Wait a moment for the CAN expansion boards to start
G4 S2
; Network
M552 P0.0.0.0 S1 ; configure Ethernet adapter
M586 P0 S1 ; configure HTTP
M18 ; disable steppers to disable old axes config
; Drive setup
; TX:X:X:X Min stp pls width, stp ple interval, dir setup time, dir hold time, in microseconds
M569 P121.0 S1 R1 T1:2:1:1 ; physical drive X dc42 recommends T1:1:0.5:0 but we were using T1:2:1:1 for everything, 0.75:1.5:0.025:1 might make y stall
M569 P0.0 S1 R1 T1:2:1:1 ; physical drive Y1
M569 P0.1 S1 R1 T1:2:1:1 ; physical drive Y2
M569 P0.2 S0 R1 T1:2:1:1 ; physical drive Z1
M569 P0.3 S0 R1 T1:2:1:1 ; physical drive Z2
M569 P0.4 S0 R1 T1:2:1:1 ; physical drive Z3
M569 P0.5 S0 R1 T1:2:1:1 ; physical drive Z4
M569 P3.1 S1 R1 ; physical drive E1 Mosquito 1 extruder
M569 P3.2 S1 R1 ; physical drive E2 Mosquito 2 extruder
M569 P122.0 S1 R0 ; physical drive E0 Primary Extruder
M569 P4.0 S1 R1 ; physical drive actuator 1
M569 P4.1 S1 R1 ; physical drive actuator 2
G4 S1 ; wait for drive to setup
; Drive mapping
M584 X121.0 ; set drive mapping for x axis
M584 Y0.0:0.1 ; set drive mapping for y axis
M584 Z0.2:0.3:0.4:0.5 ; set drive mapping for z axes
M584 E3.1:3.2:122.0 ; set drive mapping for extruder axes
M584 U4.0 ; set drive mapping for mosquito actuator 1
M584 V4.1 ; set drive mapping for mosquito actuator 2
G4 S1 ; wait for drives to be mapped to letters
; Drive config
M350 E16:16:16 U1 V1 ; configure microstepping with interpolation
M92 X64 Y128 Z6400 E410:410:224.6 U200 V200 ; set steps per mm
M566 X4000.00 Y2000.00 Z60.00 E600:600:7001 U600 V600 P1 ; set maximum instantaneous speed changes (mm/min)
M203 X35000 Y76050 Z1500 E1200:1200:9000 U300 V300 ; set maximum speeds (mm/min), XYZ speeds based on cont. torque curve and RMS limit, currently at max values, e value set by Dyze
M201 X2000 Y2000 Z1000 E3000:3000:5000 U100 V100 ; set accelerations (mm/s^2) X300 Y300 looks best for mosquitos, Y8000 is RMS risk, not tested above 13000 but could cause coupler failure, e was 5000
M906 E600:600 U500 V500 I30 ; set motor currents (mA) and motor idle factor in per cent
M84 S30 ; Set idle timeout
; Brakes
M569.7 P0.2 C"out3" S10 ; driver 2 on board 6XD uses port out3 to control the brake
M569.7 P0.3 C"out4" S10 ; driver 3 on board 6XD uses port out4 to control the brake
M569.7 P0.4 C"out5" S10 ; driver 4 on board 6XD uses port out5 to control the brake
M569.7 P0.5 C"out6" S10 ; driver 5 on board 6XD uses port out6 to control the brake
; Endstops
M574 X1 S1 P"3.io0.in" ; configure switch-type (e.g. microswitch) endstop for low end on X via pin 3.io0.in
M574 Y1 S1 P"0.io1.in+io2.in" ; configure switch-type (e.g. microswitch) endstop for low end on Y via pin io1.in and io2.in
;M574 Z1 S2 ; configure Z-probe endstop for low end on Z
M574 U1 S1 P"3.!io3.in" ; configure actuator 1 endstop, high end, microswitch
M574 V1 S1 P"3.!io5.in" ; configure actuator 2 endstop, high end, microswitch
; Hobby Servos ; no longer used b/c ooze control not necessary
;M950 S0 C"3.io1.out" ; create servo 1 output on 3.io2 for mosquito acutator 1
;M950 S1 C"3.io4.out" ; create servo 1 output on 3.io3 for mosquito acutator 2
;Bed Leveling
M671 X1205:1205:-285.1:-285.1 Y-207.2:1451.4:1451.4:-207.2 S1.5 P5 F1.0 ;Define Z screw X Y locations, max correction, pitch, fudge factor
; Axis Limits
M208 X0 Y0 Z-0.5 U0 V0 W0 S1 ; set axis minima
M208 X1184 Y1175 Z1200 U17 V17 W100 S0 ; set axis maxima true X max is 1204 so we are using 1184 for safety. true Y max is 1195 so we are using 1175 for safety
; Kinematics
M669 K0 ; configure Cartesian kinematics
; Z-Probe
; servo pin defined in accessories section ; create servo pin for BLTouch
M558 P8 C"!0.io8.in" H5 F{global.probeSpeeds} T99999999 R0.75 A{global.probeCycles} S0.03 ; set Z probe type and the dive height + speeds R0.5 b/c probe needs time to deploy without triggering.
G31 P1000 X{global.probeXOffset} Y{global.probeYOffset} Z5.27 ; set Z probe trigger value, offset and trigger height. Z4.07 for 5mm nozzle
M557 X{{global.probeXOffset},{1184+{global.probeXOffset}}} Y{{global.probeYOffset},1175} P10:10 ; define mesh grid
; Heaters
M308 S0 P"0.temp0" Y"PT1000" A"Bed Inner" ; configure bed A sensor 0 as thermistor on pin temp0
M308 S7 P"0.temp2" Y"PT1000" A"Bed Outer" ; configure bed B sensor 9 as thermistor on pin temp2
M950 H0 C"0.out0" T0 ; create bed heater output on out0 and map it to sensor 0
M307 H0 R0.033 K0.020:0.000 D182.23 E1.35 S1.00 B0 ; disable bang-bang for bed and set pwm
M140 P0 H0 S0 R0 ; bed heater 0 uses heater 0
M143 H0 S255 P0 T0 A2 C0 ; Max heater temp: Heater number, max temp, monitor number, sensor number, action, condition
M308 S1 P"0.temp1" Y"PT1000" A"Chamber Inner" ; configure chamber A sensor 1 as thermistor on pin temp1
M308 S8 P"0.temp3" Y"PT1000" A"Chamber Outer" ; configure chamber B sensor 10 as thermistor on pin temp3
M950 H1 C"0.out1" T1 ; create chamber heater output on out1 and map it to sensor 1
M307 H1 R0.078 K0.081:0.000 D38.73 E1.35 S1.00 B0 ; disable bang-bang for chamber and set pwm
M141 P0 H1 S0 R0 ; chamber heater 1 uses heater 1
M143 H1 S255 P0 T1 A2 C0 ; Max heater temp: Heater number, max temp, monitor number, sensor number, action, condition
M308 S2 P"3.spi.cs0" Y"rtd-max31865" A"Primary Top" ; configure Primary sensor top as PT100 on pin spi.cs0
M950 H2 C"3.out8" T2 ; create Primary heater output on out3 and map it to sensor 2
M307 H2 A940 C810 D22 S1.0 B0 ; disable bang-bang for Primary and set pwm
M143 H2 S480 P0 T2 A2 C0 ; Max heater temp: Heater number, max temp, monitor number, sensor number, action, condition
M308 S3 P"3.spi.cs1" Y"rtd-max31865" A"Primary Middle" ; configure Primary sensor middle as PT100 on pin spi.cs1
M950 H3 C"3.out7" T3 ; create Primary heater output on out4 and map it to sensor 3
M307 H3 A940 C810 D22 S1.0 B0 ; disable bang-bang for Primary and set pwm
M143 H3 S480 P0 T3 A2 C0 ; Max heater temp: Heater number, max temp, monitor number, sensor number, action, condition
M308 S4 P"4.spi.cs0" Y"rtd-max31865" A"Primary Nozzle" ; configure Primary sensor nozzle as PT100 on pin spi.cs0 - WAS P"4.spi.cs0" Y"rtd-max31865"
M950 H4 C"4.out8" T4 ; create Primary heater output on out0 and map it to sensor 4
M307 H4 A795 C920 D10 S1.0 B0 ; disable bang-bang for Primary and set pwm
M143 H4 S480 P0 T4 A2 C0 ; Max heater temp: Heater number, max temp, monitor number, sensor number, action, condition
M308 S5 P"3.temp1" Y"PT1000" A"Mosquito 1" ; configure mosquito sensor top as PT1000 on pin 3.temp0 - other thermistor is shorted
M950 H5 C"3.out0+out1" T5 ; create Primary heater output on out3 and map it to sensor 2
M307 H5 R2.262 K0.361:0.160 D7.99 E1.35 S1.00 B0 V24.1 ; disable bang-bang for Primary and set pwm
M143 H5 S505 P0 T5 A2 C0 ; Max heater temp: Heater number, max temp, monitor number, sensor number, action, condition
M308 S6 P"4.temp0" Y"PT1000" A"Mosquito 2" ; configure mosquito sensor top as PT1000 on pin 3.temp0
M950 H6 C"4.out0+out1" T6 ; create Primary heater output on out3 and map it to sensor 2
M307 H6 R2.364 K0.493:0.022 D7.12 E1.35 S1.00 B0 V24.1 ; disable bang-bang for Primary and set pwm
M143 H6 S505 P0 T6 A2 C0 ; Max heater temp: Heater number, max temp, monitor number, sensor number, action, condition
; Heater Faults
M570 H0 P60 T15 R10
M570 H1 P60 T15 R10
M570 H2 P60 T15 R10
M570 H3 P60 T15 R10
M570 H4 P60 T15 R10
M570 H5 P60 T15 R10
M570 H6 P60 T15 R10
; Redundant Sensors
M308 S9 P"2.temp0" Y"PT1000" A"Bed Strip 1" ; configure bed strip array 1 sensor
M308 S10 P"2.temp1" Y"PT1000" A"Bed Strip 2" ; configure bed strip array 2 sensor
M308 S11 P"2.temp2" Y"PT1000" A"Bed Strip 3" ; configure bed strip array 3 sensor
M308 S12 P"1.temp0" Y"PT1000" A"Chamber Coil 1" ; configure chamber coil 1 sensor
M308 S13 P"1.temp1" Y"PT1000" A"Chamber Coil 2" ; configure chamber coil 2 sensor
M308 S14 P"1.temp2" Y"PT1000" A"Chamber Coil 3" ; configure chamber coil 3 sensor
; Outputs
M950 F0 C"0.out7" ; create chassis fan 0 on relay
M106 P0 S0 H-1 C"Chassis Fan" ; set fan 0 value, thermostatic control off
M950 F1 C"5.io1.out" ; create chamber fan 1 was !5.out3
M106 P1 S0 H-1 C"Chamber Fan" ; set fan 1 value, thermostatic control from sensor 1 H12:13:14 T50
M950 F2 C"0.out2" ; create Primary pc fan 2
M106 P2 S0 H-1 C"Primary Fan" ; set fan 2 value, thermostatic control off
M950 F3 C"1.out1" ; create mosquito pc fan 3
M106 P3 S0 H-1 C"Mosquito Fan" ; set fan 3 value, thermostatic control off
M950 P0 C{global.vacZone1Pin} ; create bed vac valve 1
M42 P0 S0 ; set output value to off
M950 P1 C{global.vacZone2Pin} ; create bed vac valve 2
M42 P1 S0 ; set output value to off
M950 P2 C{global.vacZone3Pin} ; create bed vac valve 3
M42 P2 S0 ; set output value to off
M950 P3 C{global.vacZone4Pin} ; create bed vac valve 4
M42 P3 S0 ; set output value to off
M950 P4 C"2.out6" ; create door locks on relay
M42 P4 S0 ; set output value to off
M950 F4 C"2.out4" ; create radiator on relay
M106 P4 S1 H2:3:4:5:6 T50 C"Radiator" ; set fan 8 value, thermostatic control on
M950 P5 C"1.out4" ; create probe on relay
M42 P5 S0 ; set output value to off
M950 P6 C"2.out3" ; create venturi valve was 1.out0
M42 P6 S0 ; set output value to off
M950 F5 C"4.out6" ; create head electronics fan
M106 P5 S255 H-1 C"Head Fan 1" ; set fan 12 value, thermostatic control off
;M950 F6 C"4.out7" ; create head electronics fan REMOVED
;M106 P6 S255 H-1 C"Head Fan 2" ; set fan 12 value, thermostatic control off
M950 P7 C"1.out8" ; create yellow stack led
M42 P7 S0 ; set output value to off
M950 P8 C"1.out7" ; create green stack led
M42 P8 S0 ; set output value to off
M950 P9 C"1.out6" ; create white stack led
M42 P9 S0 ; set output value to off
M950 P10 C"1.out3" ; create beep stack led
M42 P10 S0 ; set output value to off
M950 P11 C"2.io1.out" ; create secondary extruder reverse for mosquito 1
M42 P11 S0 ; set output value to off
M950 P12 C"2.io2.out" ; create secondary extruder reset/forward for mosquito 1
M42 P12 S0 ; set output value to off
M950 P13 C"2.out7" ; create chamber lights
M42 P13 S0 ; set output value to off
M950 P14 C"2.io4.out" ; create secondary extruder reverse for mosquito 2
M42 P14 S0 ; set output value to off
M950 P15 C"2.io5.out" ; create secondary extruder reset/forward for mosquito 2
M42 P15 S0 ; set output value to off
M950 P16 C"2.out5" ; create garage door on/off
M42 P16 S0 ; set output value to off
M950 P17 C"1.out5" ; create garage door direction
M42 P17 S0 ; set output value to off
M950 P18 C"121.out1" ; create speaker wait sound - piano
M42 P18 S0 ; set output value to off
M950 P19 C"2.out8" ; create speaker startup sound - Alert
M42 P19 S0 ; set output value to off
M950 P20 C"121.out0" ; create speaker notification sound - Notify
M42 P20 S0 ; set output value to off
M950 P21 C"1.out0" ; create speaker alarm sound - spaceship
M42 P21 S0 ; set output value to off
M950 P22 C"5.out0" ; create air pressure override relay
M42 P22 S0 ; set output value to off
M950 P23 C"5.out1" ; create duet reset enable relay
M42 P23 S0 ; set output value to off
G4 S2 ; adding this seems to prevent the fans from blipping on during startup
; Trigger Inputs
M950 J0 C"2.io0.in" ; assign input J0 to 2.io0.in for emergency stop
M581 P0 T0 S0 R0 ; configur external trigger, pin 0, trigger 0, inactive-active, any time
M950 J1 C"2.io1.in" ; assign input J1 to 1.io1.in for pause button
M581 P1 T1 S0 R1 ; configure external trigger, pin 1, trigger 1, inactive-active, during print
; Other Inputs
M950 J3 C"1.io0.in" ; create door lock gpio input
M950 J4 C"1.io1.in" ; create door lock gpio input
M950 J5 C"1.io2.in" ; create door lock gpio input
M950 J6 C"1.io3.in" ; create door lock gpio input
M950 J7 C"1.io4.in" ; create door lock gpio input
M950 J8 C"1.io5.in" ; create door lock gpio input
M950 J9 C"5.io0.in" ; create air pressure input gpio input
M950 J10 C"5.io1.in" ; create vacuum zone 1 input gpio input
M950 J11 C"5.io2.in" ; create vacuum zone 2 input gpio input
M950 J12 C"5.io3.in" ; create vacuum zone 3 input gpio input
M950 J13 C"5.io4.in" ; create vacuum zone 4 input gpio input
M950 J14 C"5.io5.in" ; create garage door close input gpio input
M950 J15 C"2.io3.in" ; create garage door open input gpio input
; Tools
M563 P0 S"Primary" D2 H2:3:4 F2 ; define tool 0 as Primary, extruder 2, Heaters 2 3 4, Fan 2
M568 P0 R0 S0 ; set tool 0 active and standby temperatures to 0C
G10 P0 X0 Y0 Z0 U0 V0 W0 ; set tool 0 axis offests
M563 P1 S"Mosquito 1" D0 H5 F3 ; define tool 1 as Mosquito 1, extruder 0, Heaters 5, Fan 3 was H5:6
M568 P1 R0 S0 ; set tool 1 active and standby temperatures to 0C
G10 P1 X-71.815 Y-10.976 Z{global.T1ZOffset} U0 V0 W0 ; set tool 1 axis offests
M563 P2 S"Mosquito 2" D1 H6 F3 ; define tool 2 as Mosquito 2, extruder 1, Heaters 6, Fan 3 was H7:8
M568 P2 R0 S0 ; set tool 2 active and standby temperatures to 0C
G10 P2 X-71.815 Y41.411 Z{global.T2ZOffset} U0 V0 W0 ; set tool 2 axis offests
; Misc
G4 S1 ; wait
T0 ; switch to T0
M98 P"soundAlert.g" ; beep
M98 P"startup.g"
zTramming.g
; new z tramming routine
; if it works explain how here
; disable axis
M18 Z
G4 S2 ; wait
; Endstops
M574 Z1 S1 P"0.io3.in+0.io4.in+0.io5.in+0.io6.in" ; configure actice high endstops at low-end
; check brakes
M17 Z
G4 S2 ; wait
M291 P"Are brake lights illuminated?" S3
; perform tramming
M98 P"soundNotifyShort.g" ; beep
M402 ; retract probe to be safe
M98 P"uvHomeCond.g" ; home u and v if they aren't homed
G1 U0 V0 F999999 ; retract tools
M98 P"doorLock.g" ; ensure doors are locked befor moving
if {global.errorFlag}
M99 ; exit current file
G91 ; relative mode
G1 H1 Z-5 F500 ; try moving Z just a little bit
M98 P"soundNotifyShort.g"
G1 H2 Z5 F500 ; move in positive Z now that we know it's safe
M98 P"soundNotifyShort.g"
G1 H1 Z-1205 F200 ; move quickly in Z to the endstop
M98 P"soundNotifyShort.g"
G1 H2 Z5 F200 ; back off 5mm
M98 P"soundNotifyShort.g"
G1 H1 Z-6 F50 ; home slowly for accurate homing
M98 P"soundNotifyShort.g"
G1 H2 Z0 F500 ; back off 10mm
G90 ; absolute mode
M98 P"soundAlertShort.g"
This all works and the brakes keep working. But if I unmap the brakes and re-map the brakes, or remap the drive that uses brakes to a different axis, the brakes... break. The only way to get them to work again is to reboot.
Also on the M569.7 command, if the S parameter is too high, it causes SPI issues in the DWC console.